Author: A. T. Brammer
Publisher:
ISBN:
Category : Aluminum
Languages : en
Pages : 3

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Book Description

Author: Nolan Hoffman
Publisher:
ISBN:
Category :
Languages : en
Pages : 70

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Book Description
The low-cycle fatigue (LCF) life of the extruded aluminum alloy 6061-T6 (AA6061-T6) AM2 matting connection system was analyzed through 3D finite element modeling in conjunction with the plasticity-damage (DMG) and multi-stage fatigue (MSF) material models. The connection was modeled in ABAQUS Explicit based on the real-world boundary conditions of AM2 matting. The DMG-MSF user-defined material model characterized the low-cycle fatigue damage evolution within the microstructure of the extruded AA6061-T6 connection and utilized the maximum effective strain amplitude to predict the life of each stage of the fatigue process. It was determined that a constant displacement range of 15.17 mm generated an effective strain amplitude of 6.8E-03 mm/mm and a predicted total fatigue life within 1% to the laboratory- and full-scale data at approximately 1,122 cycles. The LCF characterization of the connection system allows for a significant reduction in laboratory- and full-scale testing for future design improvements.

Author: Robert Ross McCullough
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 71

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Book Description
In this study, the development of fatigue failure and stress anisotropy in light weight ductile metal alloys, specifically Al-Mg-Si aluminum alloys, was investigated. The experiments were carried out on an extruded 6061 aluminum alloy. Reverse loading experiments were performed up to a prestrain of 5% in both tension-followed-by-compression and compression-followed-by-tension. The development of isotropic and kinematic hardening and subsequent anisotropy was indicated by the observation of the Bauschinger effect phenomenon. Experimental results show that 6061 aluminum alloy exhibited a slight increase in the kinematic hardening versus applied prestrain. However, the ratio of kinematic-to-isotropic hardening remained near unity. An internal state variable (ISV) plasticity and damage model was used to capture the evolution of the anisotropy for the as-received T6 and partially annealed conditions. Following the stress anisotropy experiments, the same extruded 6061 aluminum alloy was tested under fully reversing, strain-controlled low cycle fatigue at up to 2.5% strain amplitudes and two heat treatment conditions. Observations were made of the development of striation fields up to the point of nucleation at cracked and clustered precipitants and free surfaces through localized precipitant slip band development. A finite element enabled micro-mechanics study of fatigue damage development of local strain field in the presence of hard phases was conducted. Both the FEA and experimental data sets were utilized in the implementation of a multi-stage fatigue model in order to predict the microstructure response, including fatigue nucleation and propagation contributions on the total fatigue life in AA6061. Good correlation between experimental and predicted results in the number of cycles to final failure was observed. The AA6061 material maintained relatively consistent low cycle fatigue performance despite two different heat treatments.

Author: Arne P. Ratvik
Publisher: Springer
ISBN: 3319515411
Category : Technology & Engineering
Languages : en
Pages : 1385

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Book Description
The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2017 collection includes papers from the following symposia:Alumina and BauxiteAluminum Alloys, Processing, and CharacterizationAluminum Reduction TechnologyCast Shop TechnologyCast Shop Technology: Recycling and Sustainability Joint SessionElectrode TechnologyThe Science of Melt Refining: An LMD Symposium in Honor of Christian Simensen and Thorvald Abel Engh

Author: Andrew T. Brammer
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 73

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Book Description
Strain-controlled fatigue tests were performed on 6061-T6 and 7075-T651 aluminum alloys as well as additional specimens of the same materials after exposure to a temperature of 538oC for 1 hour and cooling to room temperature. The fatigue behavior of all four materials was characterized using traditional strain-life analysis. The fatigue data was found to show no appreciable effect of the heat exposure in low cycle fatigue, and a decrease in fatigue life in high cycle fatigue in both 6061 and 7075. In addition, scanning electron microscopy was employed to determine that crack initiation occurred at Fe-rich particles and subsequence analysis was used to measure crack growth rates. The fatigue cracks were found to initiate at cracked intermetallic particles in the peak-aged alloys and at de-bonded particles in the heat exposed alloys. Using standard metallographic techniques, microstructural characterization including grain size, intermetallic particle size, and nearest neighbor distance were quantified. As such, this characterization data was implemented into a microstructure-sensitive fatigue model resulting in a unique set of modeling parameters to capture the experimental results of both the peak-aged and thermally-affected 6061 aluminum alloy and 7075 aluminum alloy data.

Author: YS. Chung
Publisher:
ISBN:
Category : Aluminum alloys
Languages : en
Pages : 13

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Book Description
Axial strain-controlled tests were performed on five aluminum alloys to provide information on their cyclic behavior. The alloys chosen for this investigation represent a complete survey of the strengthening mechanisms associated with commercial aluminum products. The strengthening microstructures ranged from subgrain and dislocation strengthening in the 1200 alloy, solid solution strengthening by magnesium in the 5083, and the high density of GP zones and finely dispersed precipitates in the case of the 7005, 6351, and 6061 alloys. The five alloys were plant-fabricated with commercial tempers.

Author: Rishi Gupta
Publisher: Springer Nature
ISBN: 3031340272
Category :
Languages : en
Pages : 1270

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Author: Liang-Jiu Jia
Publisher: Springer
ISBN: 9811326614
Category : Science
Languages : en
Pages : 231

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Book Description
This book presents experimental results and theoretical advances in the field of ultra-low-cycle fatigue failure of metal structures under strong earthquakes, where the dominant failure mechanism is ductile fracture. Studies on ultra-low-cycle fatigue failure of metal materials and structures have caught the interest of engineers and researchers from various disciplines, such as material, civil and mechanical engineering. Pursuing a holistic approach, the book establishes a fundamental framework for this topic, while also highlighting the importance of theoretical analysis and experimental results in the fracture evaluation of metal structures under seismic loading. Accordingly, it offers a valuable resource for undergraduate and graduate students interested in ultra-low-cycle fatigue, researchers investigating steel and aluminum structures, and structural engineers working on applications related to cyclic large plastic loading conditions.

Author: S. Y. Zamrik
Publisher:
ISBN:
Category :
Languages : en
Pages : 58

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Book Description

Author: Joshua Pelleg, PhD
Publisher: Elsevier
ISBN: 0128219181
Category : Technology & Engineering
Languages : en
Pages : 656

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Book Description
Additive and Traditionally Manufactured Components: A Comparative Analysis of Mechanical Properties looks at the mechanical properties of materials produced by additive manufacturing (AM) and compares them with conventional methods. Since the production of objects by AM techniques can used in a broad array of materials, the alloys presented are the ones most commonly produced by AM - Al alloys, Ti alloys and steel. The book explores the six main types of techniques: Fused Deposition Method (FDM), Powder Bed Fusion (PBF), Inkjet Printing, Stereolithography (SLA), Direct Energy Deposition (DED) and Laminated Object Manufacturing (LOM), and follows with the techniques being utilized for fabrication. Testing of AM fabricated specimens, including tension, compression and hardness is included, along with a comparison of those results to specimens obtained by conventional fabrication methods. Topics covered include static deformation, time dependent deformation (creep), cyclic deformation (fatigue) and fracture in specimens. The book concludes with a review of the mechanical properties of nanoscale specimens obtained by AM. Thoroughly explores AM processes that can be utilized for experimental design Includes a review of dislocations observed in specimens obtained by AM Compares the impact of both additive and traditional manufacturing techniques on the mechanical properties of materials