Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery

Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery PDF Author: C. DellaCorte
Publisher:
ISBN:
Category : Nickel alloys
Languages : en
Pages : 22

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Book Description
The performance and durability of advanced, high temperature foil air bearings are evaluated under a wide range (10-50 kPa) of loads at temperatures from 25 to 650 deg C. The bearings are made from uncoated nickel based superalloy foils. The foil surface experiences sliding contact with the shaft during initial start/stop operation. To reduce friction and wear, the solid lubricant coating, PS 304, is applied to the shaft by plasma spraying. PS304 is a NiCr based Cr2O3 coating with silver and barium fluoride/calcium fluoride solid lubricant additions. The results show that the bearings provide lives well in excess of 30,000 cycles under all of the conditions tested. Several bearings exhibited lives in excess of 100,000 cycles. Wear is a linear function of the bearing load. The excellent performance measured in this study suggests that these bearings and the PS 304 coating are well suited for advanced high temperature, oil-free turbomachinery applications.

Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery

Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery PDF Author: C. DellaCorte
Publisher:
ISBN:
Category : Nickel alloys
Languages : en
Pages : 22

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Book Description
The performance and durability of advanced, high temperature foil air bearings are evaluated under a wide range (10-50 kPa) of loads at temperatures from 25 to 650 deg C. The bearings are made from uncoated nickel based superalloy foils. The foil surface experiences sliding contact with the shaft during initial start/stop operation. To reduce friction and wear, the solid lubricant coating, PS 304, is applied to the shaft by plasma spraying. PS304 is a NiCr based Cr2O3 coating with silver and barium fluoride/calcium fluoride solid lubricant additions. The results show that the bearings provide lives well in excess of 30,000 cycles under all of the conditions tested. Several bearings exhibited lives in excess of 100,000 cycles. Wear is a linear function of the bearing load. The excellent performance measured in this study suggests that these bearings and the PS 304 coating are well suited for advanced high temperature, oil-free turbomachinery applications.

Performance and Durability of High Temperature Foil Air Bearing for Oil-Free Turbomachinery

Performance and Durability of High Temperature Foil Air Bearing for Oil-Free Turbomachinery PDF Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
ISBN: 9781721194568
Category :
Languages : en
Pages : 34

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Book Description
The performance and durability of advanced, high temperature foil air bearings are evaluated under a wide range (10-50 kPa) of loads at temperatures from 25 to 650 C. The bearings are made from uncoated nickel based superalloy foils. The foil surface experiences sliding contact with the shaft during initial start/stop operation. To reduce friction and wear, the solid lubricant coating, PS304, is applied to the shaft by plasma spraying. PS304, is a NiCr based Cr2O3 coating with silver and barium fluoride/calcium fluoride solid lubricant additions. The results show that the bearings provide lives well in excess of 30,000 cycles under all of the conditions tested. Several bearings exhibited lives in excess of 100,000 cycles. Wear is a linear function of the bearing load. The excellent performance measured in this study suggests that these bearings and the PS304 coating are well suited for advanced high temperature, oil-free turbomachinery applications. DellaCorte, C. and Valco, M. J. and Radil, K. C. and Heshmat, H. Glenn Research Center NASA/TM-1999-209187, NAS 1.15:209187, E-11697

A Systems Approach to the Solid Lubrication of Foil Air Bearings for Oil-Free Turbomachinery

A Systems Approach to the Solid Lubrication of Foil Air Bearings for Oil-Free Turbomachinery PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 22

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Book Description


Load Capacity Estimation of Foil Air Journal Bearings for Oil-Free Turbomachinery Applications

Load Capacity Estimation of Foil Air Journal Bearings for Oil-Free Turbomachinery Applications PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 22

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Book Description


The Effect of Journal Roughness and Foil Coatings on the Performance of Heavily Loaded Foil Air Bearings

The Effect of Journal Roughness and Foil Coatings on the Performance of Heavily Loaded Foil Air Bearings PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 30

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Book Description
Foil air bearing load capacity tests were conducted to investigate if a solid lubricant coating applied to the surface of the bearing's top foil can function as a break-in coating. Two foil coating materials, a conventional soft polymer film (polyimide) and a hard ceramic (alumina), were independently evaluated against as-ground and worn (run-in) journals coated with NASA PS304, a high-temperature solid lubricant composite coating. The foil coatings were evaluated at journal rotational speeds of 30000 rpm and at 25 deg C. Tests were also performed on a foil bearing with a bare (uncoated) nickel-based superalloy top foil to establish a baseline for comparison. The test results indicate that the presence of a top foil solid lubricant coating is effective at increasing the load capacity performance of the foil bearing. Compared to the uncoated baseline, the addition of the soft polymer coating on the top foil increased the bearing load coefficient by 120 percent when operating against an as-ground journal surface and 85 percent against a run-in journal surface. The alumina coating increased the load coefficient by 40 percent against the as-ground journal but did not have any affect when the bearing was operated with the run-in journal. The results suggest that the addition of solid lubricant films provide added lubrication when the air film is marginal indicating that as the load capacity is approached foil air bearings transition from hydrodynamic to mixed and boundary lubrication.

11th International Conference on Turbochargers and Turbocharging

11th International Conference on Turbochargers and Turbocharging PDF Author: IMechE
Publisher: Elsevier
ISBN: 0081000340
Category : Technology & Engineering
Languages : en
Pages : 497

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Book Description
The future market forces and environmental considerations in the passenger car and commercial vehicle sector mean more stringent engine downsizing is far more prevalent. Therefore, novel systems are required to provide boosting solutions including hybrid, electric-motor and exhaust waste energy recovery systems for high efficiency, response, reliability, durability and compactness. The current emission legislations and environmental trends for reducing CO2 and fuel consumption are the major market forces in the land and marine transport industries. The internal combustion engine is the key product and downsizing, efficiency and economy are the driving forces for development for both spark ignition (SI) and compression ignition (CI) engines in both markets. Future market forces and environmental considerations for transportation, specifically in the passenger car, commercial vehicle and the marine sectors mean more stringent engine downsizing. This international conference is the latest in the highly successful and prestigious series held regularly since 1978. These proceedings from the Institution's highly successful and prestigious series address current and novel aspects of turbocharging systems design, boosting solutions for engine downsizing and improvements in efficiency, and present the latest research and development in this growing and innovative area. - Focuses on boosting solutions including hybrid, electric-motor and exhaust waste energy recovery systems - Explores the current need for high efficiency, reliability, durability and compactness in recovery systems - Examines what new systems developments are underway

Research & Technology 2000

Research & Technology 2000 PDF Author:
Publisher: DIANE Publishing
ISBN: 1428918221
Category :
Languages : en
Pages : 211

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Book Description


The effect of journal roughness and foil coatings...

The effect of journal roughness and foil coatings... PDF Author:
Publisher: DIANE Publishing
ISBN: 1428990372
Category :
Languages : en
Pages : 27

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Book Description


Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings

Thermal Processing Effects on the Adhesive Strength of PS304 High Temperature Solid Lubricant Coatings PDF Author: Christopher DellaCorte
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

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Book Description


Design of an Innovative Bearing Arrangement Solution for Micro-GT

Design of an Innovative Bearing Arrangement Solution for Micro-GT PDF Author: Fabrizio Stefani
Publisher: VIDE LEAF
ISBN: 8194466458
Category : Science
Languages : en
Pages : 68

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Book Description
Comparative Analysis of Bearings for Micro-GT: an Innovative Arrangement FEM Design of a Cutting-Edge Support System for Micro-GT