Rubber Product Failure

Rubber Product Failure PDF Author: Roger P. Brown
Publisher: iSmithers Rapra Publishing
ISBN: 1859573304
Category : Science
Languages : en
Pages : 118

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Book Description
Rubber components are used in many demanding applications, from tyres and seals to gloves and medical devices, and failure can be catastrophic. This review of Rubber Product Failure outlines and illustrates the common causes of failure, while addressing ways of avoiding it. There has been increasing pressure to improve performance so that rubbers can be used at higher temperatures and in harsher environments. For example, the under-the-bonnet temperature has increased in some vehicles and new medical devices require longer lifetimes in potentially degrading biological fluids. The expectations of tyre performance in particular are increasing, and retreads have been in the spotlight for failures. The definition of failure depends on the application. For example, a racing car engine seal that lasts for one race may be acceptable, but in a normal car a life span of 10 years is more reasonable. If appearance is critical as in surface coatings and paints, then discolouration is failure, whilst in seals leakage is not acceptable. Each rubber product must be fit for the use specified by the consumer. Failure analysis is critical to product improvement. the cause of the problem can be much harder to find. It can range from a design fault to poor material selection, to processing problems, to manufacturing errors such as poor dimensional tolerances, to poor installation, product abuse and unexpected service conditions. The rubber technologist must become a detective, gathering evidence, understanding the material type and using deductive reasoning. Testing and analysis of failed materials and components add to the information available for failure analysis. For example, stored aged tyres appeared superficially to be alright for use, but on drum testing small cracks grew more quickly than in new tyres leading to rapid failure in service. Quality control procedures such as product inspection, testing and material quality checks can help to reach 100 percent reliability. In critical applications such as electricians' gloves for high voltage working, gloves are inspected before each use, while engine seals may be routinely replaced before the expected lifetime to avoid problems. in the literature is not high. However, several reviews have been written on specific products and references can be found at the end of this review. Around 400 abstracts from papers in the Polymer Library are included with an index. Subjects covered include tyre wear and failure, seals, engine components, rubber bonding failure, rubber failure due to chloramine in water, tank treads, gloves and condoms, medical devices and EPDM roofing membranes.

Rubber Product Failure

Rubber Product Failure PDF Author: Roger P. Brown
Publisher: iSmithers Rapra Publishing
ISBN: 1859573304
Category : Science
Languages : en
Pages : 118

Get Book Here

Book Description
Rubber components are used in many demanding applications, from tyres and seals to gloves and medical devices, and failure can be catastrophic. This review of Rubber Product Failure outlines and illustrates the common causes of failure, while addressing ways of avoiding it. There has been increasing pressure to improve performance so that rubbers can be used at higher temperatures and in harsher environments. For example, the under-the-bonnet temperature has increased in some vehicles and new medical devices require longer lifetimes in potentially degrading biological fluids. The expectations of tyre performance in particular are increasing, and retreads have been in the spotlight for failures. The definition of failure depends on the application. For example, a racing car engine seal that lasts for one race may be acceptable, but in a normal car a life span of 10 years is more reasonable. If appearance is critical as in surface coatings and paints, then discolouration is failure, whilst in seals leakage is not acceptable. Each rubber product must be fit for the use specified by the consumer. Failure analysis is critical to product improvement. the cause of the problem can be much harder to find. It can range from a design fault to poor material selection, to processing problems, to manufacturing errors such as poor dimensional tolerances, to poor installation, product abuse and unexpected service conditions. The rubber technologist must become a detective, gathering evidence, understanding the material type and using deductive reasoning. Testing and analysis of failed materials and components add to the information available for failure analysis. For example, stored aged tyres appeared superficially to be alright for use, but on drum testing small cracks grew more quickly than in new tyres leading to rapid failure in service. Quality control procedures such as product inspection, testing and material quality checks can help to reach 100 percent reliability. In critical applications such as electricians' gloves for high voltage working, gloves are inspected before each use, while engine seals may be routinely replaced before the expected lifetime to avoid problems. in the literature is not high. However, several reviews have been written on specific products and references can be found at the end of this review. Around 400 abstracts from papers in the Polymer Library are included with an index. Subjects covered include tyre wear and failure, seals, engine components, rubber bonding failure, rubber failure due to chloramine in water, tank treads, gloves and condoms, medical devices and EPDM roofing membranes.

Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. Wright
Publisher: iSmithers Rapra Publishing
ISBN: 185957517X
Category : Science
Languages : en
Pages : 412

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Book Description
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry

Rubber Analysis

Rubber Analysis PDF Author: Martin J. Forrest
Publisher: Walter de Gruyter GmbH & Co KG
ISBN: 3110640287
Category : Technology & Engineering
Languages : en
Pages : 360

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Book Description
Rubber analysis plays a vital part in ensuring that manufactured products are fit for purpose. This comprehensive, application-based book with up-to-date referencing covers all important applications and subject area associated with the analysis of rubber compounds and rubber products. Includes characterization of rubber polymers, rubber fumes, identification of extractables and leachables, as well as reverse engineering on compounded products.

Fatigue Crack Growth in Rubber Materials

Fatigue Crack Growth in Rubber Materials PDF Author: Gert Heinrich
Publisher: Springer Nature
ISBN: 3030689204
Category : Technology & Engineering
Languages : en
Pages : 492

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Book Description
The book summarizes recent international research and experimental developments regarding fatigue crack growth investigations of rubber materials. It shows the progress in fundamental as well as advanced research of fracture investigation of rubber material under fatigue loading conditions, especially from the experimental point of view. However, some chapters will describe the progress in numerical modeling and physical description of fracture mechanics and cavitation phenomena in rubbers. Initiation and propagation of cracks in rubber materials are dominant phenomena which determine the lifetime of these soft rubber materials and, as a consequence, the lifetime of the corresponding final rubber parts in various fields of application. Recently, these phenomena became of great scientific interest due to the development of new experimental methods, concepts and models. Furthermore, crack phenomena have an extraordinary impact on rubber wear and abrasion of automotive tires; and understanding of crack initiation and growth in rubbers will help to support the growthing number of activities and worldwide efforts of reduction of tire wear losses and abrasion based emissions.

Compositional and Failure Analysis of Polymers

Compositional and Failure Analysis of Polymers PDF Author: John Scheirs
Publisher: John Wiley & Sons
ISBN: 9780471625728
Category : Technology & Engineering
Languages : en
Pages : 812

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Book Description
Ein Praxisleitfaden der Polymeranalyse für alle, die sich in Polymerlabors mit Analytik, Qualitätskontrolle oder Produktentwicklung beschäftigen. Der Autor erläutert, aus seinem umfangreichen Erfahrungsschatz, welche Probleme in welchen Situationen auftreten können. Viele Fallstudien helfen bei der Anwendung der Erkenntnisse im Laboralltag. Mit einer umfangreichen Datensammlung zu physikalischen Eigenschaften von Polymeren! (07/00)

Polymer Product Failure

Polymer Product Failure PDF Author: P.R. Lewis
Publisher: iSmithers Rapra Publishing
ISBN: 9781859571927
Category : Technology & Engineering
Languages : en
Pages : 114

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Book Description
Use of polymers in product design has continued to grow at a rate unrivalled by conventional materials such as metal, ceramics or glass. More polymeric materials are becoming available to the designer, and this report highlights the need for caution in new design work, for careful use of new materials, and for awareness of the product environment. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.

Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers PDF Author: Michael D. Hayes
Publisher: William Andrew
ISBN: 0323297994
Category : Technology & Engineering
Languages : en
Pages : 253

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Book Description
Fractography in Failure Analysis of Polymers provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. Case studies are included for a wide range of polymer types, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. - Presents a comprehensive guide to applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions

Characterization and Failure Analysis of Plastics

Characterization and Failure Analysis of Plastics PDF Author: ASM International
Publisher: ASM International
ISBN: 1615030735
Category : Technology & Engineering
Languages : en
Pages : 486

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Book Description
The selection and application of engineered materials is an integrated process that requires an understanding of the interaction between materials properties, manufacturing characteristics, design considerations, and the total life cycle of the product. This reference book on engineering plastics provides practical and comprehensive coverage on how the performance of plastics is characterized during design, property testing, and failure analysis. The fundamental structure and properties of plastics are reviewed for general reference, and detailed articles describe the important design factors, properties, and failure mechanisms of plastics. The effects of composition, processing, and structure are detailed in articles on the physical, chemical, thermal, and mechanical properties. Other articles cover failure mechanisms such as: crazing and fracture; impact loading; fatigue failure; wear failures, moisture related failure; organic chemical related failure; photolytic degradation; and microbial degradation. Characterization of plastics in failure analysis is described with additional articles on analysis of structure, surface analysis, and fractography.

Rubber Products

Rubber Products PDF Author: Bireswar Banerjee
Publisher: Walter de Gruyter GmbH & Co KG
ISBN: 3110667401
Category : Science
Languages : en
Pages : 656

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Book Description
Rubber Products describes cost-effective and environmentally friendly technologies in the field of rubber. The book covers rubber compounding, innovations in rubber-based products, devulcanisation of cured rubber and provides lean management techniques. It explains the commercial advantages of graphene-rubber nanocomposites, details the morphology of most common reinforcing carbon blacks and explores innovative applications of rubber in automotive and Defence sectors. The title is also discussing potential alternative technologies which could disrupt the rubber industry in the future. All chapters are written by prominent rubber scientists from both the industry and academia.

Polymer Enhancement of Technical Textiles

Polymer Enhancement of Technical Textiles PDF Author: Roy W. Buckley
Publisher: iSmithers Rapra Publishing
ISBN: 9781859573952
Category : Science
Languages : en
Pages : 144

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Book Description
Technical d104iles are high performance speciality materials. Applications are found in inflatable structures, tents, as reinforcement in composites for construction, as body armour and vehicle protection, in filters, as a base for flexible printed circuits, hose, conveyor belts and tyres. Polymer Enhancement of Technical d104iles examines the potential for these materials. The review is accompanied by around 400 abstracts from papers and books in the Rapra Polymer Library database.