Reaction-Based Laser Additive Manufacturing of Structural Metal-Ceramic Composites PDF Download
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Author: Kellen David Traxel
Publisher:
ISBN:
Category : Additive manufacturing
Languages : en
Pages : 238
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Book Description
Increased activity in fundamental material development using laser-based metal additive manufacturing (AM) has elicited new demand for higher capability materials, particularly in the area of titanium and its composites owing to titanium's relatively low operating temperature and limited wear resistance. To this end, the current work seeks to understand the composition-processing-structure-properties for titanium matrix composites processed using laser based additive manufacturing. The first chapter is dedicated towards recent developments and strategies in material design using laser-based metal additive manufacturing methods. The subsequent chapters explore the development of a titanium matrix composite composition as well as the processing-microstructure-performance properties of a material that exhibits a unique combination of microstructure and properties when produced with two laser-based AM methods. A subsequent thermal model is utilized to understand the thermal profiles and resulting heat affected zone that forms within components produced using laser-based AM. A subsequent chapter outlines the ability for these processing strategies to additionally influence the cutting tool industry by producing WC-Co based materials with designed reinforcement. Overall, the results of this work are intended to help drive material designers and engineers in the area of laser-based AM by leveraging multiple AM methods and processing strategies. The work presented indicates that titanium-matrix-composites produced using laser-based AM can be designed and processed in variable conditions that can influence performance in many different applications in the biomedical, aerospace, nuclear, and marine environments, among many others.
Author: Kellen David Traxel
Publisher:
ISBN:
Category : Additive manufacturing
Languages : en
Pages : 238
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Book Description
Increased activity in fundamental material development using laser-based metal additive manufacturing (AM) has elicited new demand for higher capability materials, particularly in the area of titanium and its composites owing to titanium's relatively low operating temperature and limited wear resistance. To this end, the current work seeks to understand the composition-processing-structure-properties for titanium matrix composites processed using laser based additive manufacturing. The first chapter is dedicated towards recent developments and strategies in material design using laser-based metal additive manufacturing methods. The subsequent chapters explore the development of a titanium matrix composite composition as well as the processing-microstructure-performance properties of a material that exhibits a unique combination of microstructure and properties when produced with two laser-based AM methods. A subsequent thermal model is utilized to understand the thermal profiles and resulting heat affected zone that forms within components produced using laser-based AM. A subsequent chapter outlines the ability for these processing strategies to additionally influence the cutting tool industry by producing WC-Co based materials with designed reinforcement. Overall, the results of this work are intended to help drive material designers and engineers in the area of laser-based AM by leveraging multiple AM methods and processing strategies. The work presented indicates that titanium-matrix-composites produced using laser-based AM can be designed and processed in variable conditions that can influence performance in many different applications in the biomedical, aerospace, nuclear, and marine environments, among many others.
Author: Balasubramanian, K.R.
Publisher: IGI Global
ISBN: 1799840557
Category : Technology & Engineering
Languages : en
Pages : 348
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Book Description
Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.
Author: Dongdong Gu
Publisher: Springer
ISBN: 3662460890
Category : Technology & Engineering
Languages : en
Pages : 322
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Book Description
This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.
Author: Bo Song
Publisher: Academic Press
ISBN: 0081030061
Category : Technology & Engineering
Languages : en
Pages : 282
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Book Description
Selective Laser Melting for Metal Matrix Composites explains in detail the essential preparation and characterization methods for this technology, and explores a range of innovative applications. The subject covered by this book has been the focus of increasing levels of research both in industry and academia globally. The authors have drawn on their influential cutting-edge research to provide a much-needed guide for those investigating or applying this technology. The novel material preparation methodologies addressed here provide new opportunities to expand the applications of additive manufacturing, particularly in industries such as aerospace, medical, automotive, and electronics. These applications, as well as the theory behind this technology are also covered in this book, providing a complete guide which is appropriate for engineers in industry as well as researchers. Provides descriptions of the microstructure and properties of the components produced Explains emerging applications of this technology in a range of industries Covers a range of different materials including iron base, and aluminium and titanium composites Summarises the current research landscape in this field, and signposts the problems in metal matrix composites which remain to be solved
Author: Narendra B. Dahotre
Publisher: John Wiley & Sons
ISBN: 3527347917
Category : Technology & Engineering
Languages : en
Pages : 308
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Book Description
Laser-Based Additive Manufacturing Explore laser-based additive manufacturing processes via multi-scale modeling and computer simulation In Laser-Based Additive Manufacturing: Modeling, Simulation, and Experiments, a distinguished team of researchers delivers an incisive framework for understanding materials processing using laser-based additive manufacturing (LAM). The book describes the use of computational modeling and simulation to explore and describe the LAM technique, to improve the compositional, phase, and microstructural evolution of the material, and to enhance the mechanical, chemical, and functional properties of the manufactured components. The accomplished authors combine a comprehensive overview of multi-scale modeling and simulation with experimental and practical observations, offering a systematic review of laser-material interactions in advanced LAM processes. They also describe the real-world applications of LAM, including component processing and surface functionalization. In addition to explorations of residual stresses, three-dimensional defects, and surface physical texture in LAM, readers will also find: A thorough introduction to additive manufacturing (AM), including the advantages of AM over conventional manufacturing and the challenges involved with using the technology A comprehensive exploration of computation materials science, including length- and time-scales in materials modeling and the current state of computational modeling in LAM Practical discussions of laser-material interaction in LAM, including the conversion of light energy to heat, modes of heat dissipation, and the dynamics of the melt-pool In-depth examinations of the microstructural and mechanical aspects of LAM integrated with modeling Perfect for materials scientists, mechanical engineers, and physicists, Laser-Based Additive Manufacturing: Modeling, Simulation, and Experiments is perfect for anyone seeking an insightful treatment of this cutting-edge technology in the areas of alloys, ceramics, and composites.
Author: Hang Z. Yu
Publisher: John Wiley & Sons
ISBN: 3527350934
Category : Technology & Engineering
Languages : en
Pages : 421
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Book Description
Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future direction of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.
Author: Asaf Levy
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
"This work describes experimental results on components fabrication by an additive fabrication (AM) approach and is divided into two separate parts. Each of the fields described may stand by itself nevertheless together they emphasize the immanent potential of well-known materials systems with innovative advanced technology. he first part demonstrates innovative approach for the fabrication of functionally graded metal/ceramic composites (cermets) based on the Ti-C-Fe system. The second part is related to a new AM approach called Ultrasonic Additive Manufacturing (UAM) in which 3D structures are created by adding thin metal layers (>50μm) one on top of the other and joining them by applying ultrasonic vibrations combined with compressive normal force." -- From the abstract.
Author: Milan Brandt
Publisher: Woodhead Publishing
ISBN: 0081004346
Category : Technology & Engineering
Languages : en
Pages : 500
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Book Description
Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application
Author: Linkan Bian
Publisher: CRC Press
ISBN: 1351647482
Category : Business & Economics
Languages : en
Pages : 422
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Book Description
Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.
Author: Dongdong Gu
Publisher: Elsevier
ISBN: 0128241837
Category : Technology & Engineering
Languages : en
Pages : 824
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Book Description
Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further “understand and “master laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components. With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects. Highlights an integration of material, structure, process and performance for laser additive manufacturing of metallic components to reflect the interdisciplinary nature of this technology Covers cross-scale structure and performance coordination mechanisms, including micro-scale material microstructure control, meso-scale interaction between laser beam and particle matter, and macro-scale precise forming of components and performance control Explores fundamental scientific theories and technical principles behind laser additive manufacturing processes Provides innovation elements and strategies for the future sustainable development of additive manufacturing technologies in terms of multi-materials design, novel bio-inspired structure design, tailored printing process with meso-scale monitoring, and high-performance and functionality of printed components
