Improving Productivity in Manufacturing Industries by Minimizing Bottlenecks PDF Download
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Author: Rajesh S. M.
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Book Description
Simulation is one of the most powerful tools available to decision makers responsible for the design and operation of complex processes and systems. It makes possible to study, analyze and evaluate situations that would not be otherwise possible. In an increasingly competitive world, simulation has become an indispensable problem-solving methodology for engineers, designers and managers. This study examines the manufacturing system involved in the production of GE-1 (tapered bush), with a view to reducing the time and bottlenecks involved in the manufacture of the same. The scope of the paper is to identify the systemic activities in workstations, identification of production bottlenecks, identification of value and non-value added activities, and identification of causes of delay. The objective of the paper is to reduce production lead time for the component GE-1 through simulation.
Author: Rajesh S. M.
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Book Description
Simulation is one of the most powerful tools available to decision makers responsible for the design and operation of complex processes and systems. It makes possible to study, analyze and evaluate situations that would not be otherwise possible. In an increasingly competitive world, simulation has become an indispensable problem-solving methodology for engineers, designers and managers. This study examines the manufacturing system involved in the production of GE-1 (tapered bush), with a view to reducing the time and bottlenecks involved in the manufacture of the same. The scope of the paper is to identify the systemic activities in workstations, identification of production bottlenecks, identification of value and non-value added activities, and identification of causes of delay. The objective of the paper is to reduce production lead time for the component GE-1 through simulation.
Author: Thomas Thinandavha Munyai
Publisher: Taylor & Francis
ISBN: 1351718967
Category : Business & Economics
Languages : en
Pages : 367
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Book Description
This book focuses on the application of workstudy in productivity of manufacturing SMEs locally and abroad and also explores various industrial problems which face manufacturing SMEs in developing and underdeveloped countries in the rest of the world. Low productivity is currently a serious challenge facing manufacturing SMEs, where these SMEs are operating below expected production output levels which makes it difficult for them to compete in the global market. SMEs are the engine drivers of economic growth, one of which is manufacturing. The challenge is that government from various countries in developing and underdeveloped countries, mandated agencies in their respective areas, to ensure that there is economic progress for these SMEs, but productivity remains low in the manufacturing SMEs. When SMEs do not perform well, productivity of manufacturing SMEs declines and unemployment increases. Thus, an increase in unemployment results in a drop of GDP in the country and can become a global and economic crisis. This book describes a process which enables the reader to use effective knowledge that addresses problems facing the productivity of manufacturing SMEs such as work study tools and case studies and provides solutions and applications to improve the running of the manufacturing SMEs in growing their productivity.
Author: Arul Pragash Karthikeyan
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 144
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Book Description
In a manufacturing environment, productivity and quality of the system can be improved by focusing on production constraints (bottlenecks). As a result, the bottleneck detection methods have gained more importance in enhancing the performance of the system. There are several short-term and long-term bottleneck detection methods. This research focuses on inactive state duration bottleneck detection for multiple product flow as high complexity arises in material flow due to several products and different processing sequences. The efficiency of the proposed methodology is validated by case studies using discrete event simulation models. The integration of simulation tool to detect bottlenecks in the manufacturing system has been useful in real-time case studies. An automatic bottleneck detection method was proposed to identify the bottleneck time and bottleneck machines in an easier manner. Previous research focuses on additional capacity and buffers to machines to mitigate the bottleneck. This approach spotlights the selection of alternative process plan in the presence of bottlenecks with a objective of minimized bottleneck time and minimized machining cost of the products in the given process plan. A mathematical model was presented with these objectives. Case studies were conducted for initially selected process plan and alternative process plan to show the improvements in system performance.
Author: Andre McHose
Publisher: Irwin Professional Publishing
ISBN:
Category : Business & Economics
Languages : en
Pages : 234
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Book Description
The intense competition that prevails within the domestic and international manufacturing sectors mandates that companies constantly reevaluate and upgrade their manufacturing systems to obtain higher levels of productivity and quality. These standards can be attained by investing in development programs that identify and eliminate potential productivity threats and improve the manufacturing production system. Manufacturing Development Applications helps you understand why operations flaws occur and pinpoints ways your organization can alleviate wasted resources. Andre McHose brings characteristic manufacturing problems to light with thought-provoking case studies, demonstrating how each development program resulted in increased productivity and product quality. By coordinating lively narrative with practical approaches McHose creates an engaging learning environment where you will grasp crucial manufacturing issues without being overwhelmed by academic theory and rhetoric. His inclusion of charts, diagrams, and a thorough glossary crystallize the book's concepts and offer an excellent source for future reference. With these valuable insights, you will learn to evaluate various departmental systems for optimal levels of productivity, quality, and efficiency; understand and upgrade material control plans that will meet your production goals; effectively employ flowcharts, status reports, and manufacturing assembly charts to reveal deficiencies, open loops, and counterproductive procedures that are hindering your company's progress and reducing its competitive edge; and prepare managers, supervisors, and workers to accept and participate in development programs aimed at improvingoperating systems. Manufacturing systems development requires an investment in time, patience, and planning in exchange for increased productivity and a better product. With the solutions and development options McHose presents, you will be able to adapt and implement these strategies and embark on a development program that improves product quality and productivity.
Author: Eliyahu M. Goldratt
Publisher: Routledge
ISBN: 1351982117
Category : Business & Economics
Languages : en
Pages : 471
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Book Description
Alex Rogo is a harried plant manager working ever more desperately to try and improve performance. His factory is rapidly heading for disaster. So is his marriage. He has ninety days to save his plant - or it will be closed by corporate HQ, with hundreds of job losses. It takes a chance meeting with a colleague from student days - Jonah - to help him break out of conventional ways of thinking to see what needs to be done. Described by Fortune as a 'guru to industry' and by Businessweek as a 'genius', Eliyahu M. Goldratt was an internationally recognized leader in the development of new business management concepts and systems. This 20th anniversary edition includes a series of detailed case study interviews by David Whitford, Editor at Large, Fortune Small Business, which explore how organizations around the world have been transformed by Eli Goldratt's ideas. The story of Alex's fight to save his plant contains a serious message for all managers in industry and explains the ideas which underline the Theory of Constraints (TOC) developed by Eli Goldratt. Written in a fast-paced thriller style, The Goal is the gripping novel which is transforming management thinking throughout the Western world. It is a book to recommend to your friends in industry - even to your bosses - but not to your competitors!
Author: Alin Posteuca
Publisher: CRC Press
ISBN: 1498785581
Category : Business & Economics
Languages : en
Pages : 402
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Book Description
Providing a reasonable level of profitability through productivity is - and will remain - one of the fundamental tasks of the management teams of any production company. Manufacturing Cost Policy Deployment (MCPD) and Methods Design Concept (MDC): The Path to Competitiveness contains two new methodologies to improving the productivity and profitability of production systems that continuously increase competitiveness: Manufacturing Cost Policy Deployment (MCPD) and Methods Design Concept (MDC). Both MCPD and MDC are the result of long-time synthesis and distillation, being implemented successfully, totally or partially, in many companies. The MCPD system, developed by Alin Posteucă, is a manufacturing cost policy aimed at continuous cost improvement through a systemic and systematic approach. The MCPD is a methodology that improves the production flow driven by the need for Manufacturing Cost Improvement (MCI) for both existing and future products through setting targets and means to continuously improve production process productivity for each product family cost. The MDC, developed by Shigeyasu Sakamoto, design the effective manufacturing methods using a tool of engineering steps identifying ideas for increasing productivity called KAIZENSHIRO (improvable value as a target). The MDC results on production methods lead to effectiveness of work measurement for performance (P) and to knowledge and improvement of production control and planning as utilization (U), in order to achieve labor target costs. The combination of MCPD and MDC methodologies can provide a unique approach for the managers who are seeking new ways for increasing productivity and profitability to increase the competitive level of their manufacturing company.
Author:
Publisher: CIMMYT
ISBN:
Category :
Languages : en
Pages : 50
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Book Description
Author: Joseph E. Thurman
Publisher: International Labour Organization
ISBN: 9221064093
Category : Employees
Languages : en
Pages : 140
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Book Description
Based on analysis of owners' and managers' needs, this manual shows how to carry out training designed to improve productivity and working conditions in small and medium-sized enterprises. It encourages real shop-floor improvements based on local axperience and action learning. Forms, checklists and guides are included.; An accompanying ""Trainer's Manual"" is also available (ISBN 92-2-106410-7).
Author:
Publisher:
ISBN:
Category : Swine
Languages : en
Pages : 200
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Book Description
Author: Ryspek Usubamatov
Publisher: CRC Press
ISBN: 1351055445
Category : Mathematics
Languages : en
Pages : 278
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Book Description
The mathematical models of productivity theory allows for the productivity rate of manufacturing machines and systems to be modelled with results that are validated by their actual output. This book presents the analytical approaches and methods to define maximal productivity rate of manufacturing machines and systems, based on the parameters of technological processes, structural design, reliability of mechanisms, and management systems.
