Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems PDF Author: Ulrich A.W. Tetzlaff
Publisher: Springer Science & Business Media
ISBN: 3642503179
Category : Business & Economics
Languages : en
Pages : 197

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Book Description
Flexible manufacturing systems are complex production systems with considerable high investment costs. This book intends to show the reader how the design of such a system can be optimized. Thereby it addresses the academic world in management science and industrial engineering as well as system planners in industry. First the design problems are analysed in detail and a planning concept is presented. Afterwards possible tools for the design process are described, as there are: mathematical programming, queueing networks, computer simulation, perturbation analysis, petri nets, group technology, and knowledge based systems. The major part of the book, however, concerns the description of existing optimization models based on mathematical programming. Each model is explained and discussed in detail and for new models, developed by the author, numerical examples are given. Finally some distinct guidelines are presented which help the system planners to select the appropriate model for their planning problems.

Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems PDF Author: Ulrich A.W. Tetzlaff
Publisher: Springer Science & Business Media
ISBN: 3642503179
Category : Business & Economics
Languages : en
Pages : 197

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Book Description
Flexible manufacturing systems are complex production systems with considerable high investment costs. This book intends to show the reader how the design of such a system can be optimized. Thereby it addresses the academic world in management science and industrial engineering as well as system planners in industry. First the design problems are analysed in detail and a planning concept is presented. Afterwards possible tools for the design process are described, as there are: mathematical programming, queueing networks, computer simulation, perturbation analysis, petri nets, group technology, and knowledge based systems. The major part of the book, however, concerns the description of existing optimization models based on mathematical programming. Each model is explained and discussed in detail and for new models, developed by the author, numerical examples are given. Finally some distinct guidelines are presented which help the system planners to select the appropriate model for their planning problems.

Optimal Design of Flexible Manufacturing Systems

Optimal Design of Flexible Manufacturing Systems PDF Author: U. Tetzlaff
Publisher:
ISBN: 9783540913955
Category :
Languages : en
Pages :

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Book Description


Design of Flexible Production Systems

Design of Flexible Production Systems PDF Author: Tullio Tolio
Publisher: Springer Science & Business Media
ISBN: 3540854142
Category : Technology & Engineering
Languages : en
Pages : 308

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Book Description
In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Flexible Manufacturing Systems

Flexible Manufacturing Systems PDF Author: Horst Tempelmeier
Publisher: John Wiley & Sons
ISBN: 9780471307211
Category : Computers
Languages : en
Pages : 498

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Book Description
Now, this comprehensive and systematic overview of both the design models and quantitative solution methods for FMS support, configuration, and operation rectifies that problem. Students, production managers/planners, and FMS installation planners can now find everything they need in one authoritative and up-to-date source.

Computer Integrated Manufacturing (Iccim '91): Manufacturing Enterprises Of The 21st Century - Proceedings Of The International Conference

Computer Integrated Manufacturing (Iccim '91): Manufacturing Enterprises Of The 21st Century - Proceedings Of The International Conference PDF Author: B S Lim
Publisher: World Scientific
ISBN: 9814556122
Category :
Languages : en
Pages : 646

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Book Description
In the 21st century, computer integrated manufacturing (CIM) systems will not only be the economic development tools but will also be the essential means of achieving a higher level of flexibility, cohesiveness and performance. CIM systems are beginning to settle into our society and industries, with greater emphasis on the integration of economic, cultural and social aspects together with design, planning, factory automation and artificial intelligent systems.This volume of proceedings brings together 10 keynote and invited speaker addresses, and over 180 papers by practitioners from 28 countries. It documents current research and in-depth studies on the fundamental aspects of advanced CIM systems and their practical applications. The papers fall into 3 main sections: CIM Related Issues; Industrial AI Applications Aspects; and Concurrent Engineering, Advanced Design, Simulation and Flexible Manufacturing Systems.

Design and Analysis of Integrated Manufacturing Systems

Design and Analysis of Integrated Manufacturing Systems PDF Author: W. Dale Compton
Publisher: National Academies Press
ISBN: 0309038448
Category : Technology & Engineering
Languages : en
Pages : 248

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Book Description
Design and Analysis of Integrated Manufacturing Systems is a fresh look at manufacturing from a systems point of view. This collection of papers from a symposium sponsored by the National Academy of Engineering explores the need for new technologies, the more effective use of new tools of analysis, and the improved integration of all elements of manufacturing operations, including machines, information, and humans. It is one of the few volumes to include detailed proposals for research that match the needs of industry.

Modelling and Design of Flexible Manufacturing Systems

Modelling and Design of Flexible Manufacturing Systems PDF Author: Andrew Kusiak
Publisher: Elsevier Publishing Company
ISBN:
Category : Computers
Languages : en
Pages : 452

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Book Description
Many companies have realized that in order to compete in today's world market, they must rely on innovative developments in manufacturing technology. To increase productivity, companies are applying computer controlled machine tools, automated materials handling and storage systems. Due to the progress made in manufacturing technology and organization, the Flexible Manufacturing concept has emerged. A typical Flexible Manufacturing System (FMS) requires high investment in manufacturing components and computer control. Modelling has become an essential part of the FMS design and management methodology. This book - the first of its kind in this important area - shows the importance of modelling of FMSs. It presents a comprehensive and systematic review of FMS planning models; discusses different modelling and design aspects of materials handling systems; covers management of new technology, production and process planning issues, and emphasises the FMS design phase. Because FMS imposes special requirements for software, the book also deals with frameworks for information systems, decision support and expert systems. Case studies and applications are also presented.

Manufacturing and Service Enterprise with Risks

Manufacturing and Service Enterprise with Risks PDF Author: Masayuki Matsui
Publisher: Springer Science & Business Media
ISBN: 0387848045
Category : Business & Economics
Languages : en
Pages : 282

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Book Description
The subject for this book is my life work on the enterprise modeling and integration by a stochastic/queuing form, and the book plan was conceived before my stay in the USA in 1996–97 as a visiting scholar. The rst title was “Stochastic Management and Design of Manufacturing Systems.” The rst version was attempted in 2001; however, this version was inappropriate and was not revised till now. It is 40 years since I attempted a stochastic approach to manufacturing and management due to the limitations of statistical approaches. The century in which industrial engineering and management rose to the forefront was one in which a static/statistical approach was applied to the development of classical models and general/average theory. This book presents a stochastic management approach to the manufacturing and service enterprise with risks by a game/strategic view, and is based on many papers in production/queueing studies that have appeared in famous journals. The book’s objective is to discuss and show the goals and constraints on manufacturing and service enterprises, and to provide a strategic/collaborative solution for management with risks in heterogeneity. This book mainly focuses on the three manufacturing classes: continuous, poi- wise, and exible stream types under risks. These manufacturing streams are rst studied using the respective stochastic processes, and are characterized and dev- oped as a queueing/strategic control problem of look-ahead/buffer, selection/swit- over, and arrangement/routings. Moreover, the behaviors of some design/control variables are shown and useful theories for design are established.

Queueing Theory in Manufacturing Systems Analysis and Design

Queueing Theory in Manufacturing Systems Analysis and Design PDF Author: H.T. Papadopolous
Publisher: Springer Science & Business Media
ISBN: 9780412387203
Category : Technology & Engineering
Languages : en
Pages : 426

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Book Description
The objective of the book is to acquaint the reader with the use of queueing theory in the analysis of manufacturing systems.

Algorithmic Approach of Design Optimization in Flexible Manufacturing Systems

Algorithmic Approach of Design Optimization in Flexible Manufacturing Systems PDF Author: Youngsoo Lee
Publisher:
ISBN:
Category : Flexible manufacturing systems
Languages : en
Pages : 532

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Book Description