Fundamentals of Laser Powder Bed Fusion of Metals

Fundamentals of Laser Powder Bed Fusion of Metals PDF Author: Igor Yadroitsev
Publisher: Elsevier
ISBN: 0128240911
Category : Technology & Engineering
Languages : en
Pages : 678

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Book Description
Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. Presents laser powder bed fusion fundamentals, as well as their inherent challenges Provides an up-to-date summary of this advancing technology and its potential Provides a comprehensive textbook for universities, as well as a reference for industry Acts as quick-reference guide

Fundamentals of Laser Powder Bed Fusion of Metals

Fundamentals of Laser Powder Bed Fusion of Metals PDF Author: Igor Yadroitsev
Publisher: Elsevier
ISBN: 0128240911
Category : Technology & Engineering
Languages : en
Pages : 678

Get Book Here

Book Description
Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. Presents laser powder bed fusion fundamentals, as well as their inherent challenges Provides an up-to-date summary of this advancing technology and its potential Provides a comprehensive textbook for universities, as well as a reference for industry Acts as quick-reference guide

Al-Si Alloys

Al-Si Alloys PDF Author: Francisco C. Robles Hernandez
Publisher: Springer
ISBN: 3319583808
Category : Technology & Engineering
Languages : en
Pages : 253

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Book Description
This book details aluminum alloys with special focus on the aluminum silicon (Al‐Si) systems – that are the most abundant alloys second only to steel. The authors include a description of the manufacturing principles, thermodynamics, and other main characteristics of Al‐Si alloys. Principles of processing, testing, and in particular applications in the Automotive, Aeronautical and Aerospace fields are addressed.

Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application

Hot work tool steel in laser powder bed fusion: from parameter optimization to quality monitoring in industrial application PDF Author: Liang Wu
Publisher: BoD – Books on Demand
ISBN: 3737611785
Category : Technology & Engineering
Languages : en
Pages : 202

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Book Description
This dissertation thesis focuses on applying the powder bed fusion with laser beam (PBF-LB) technology on hot work steel. It aims at achieving comparable properties with the products from the traditional manufacturing route. Using the reference powder H13, the influence of various factors, i.e., laser settings (such as laser power and scan speed) and machine settings (such as preheating) on the melting pool morphology and printing defects, is intensively investigated to check the feasibility of printing H13 components through PBF-LB technology and finally optimize the fabrication parameters for high-quality printing in lab-scale size. Furthermore, the consecutive research on the impact of the post-treatment, machine sensitivity, and powder condition provides a basis for scaling up the process and offers industrially usable products with adequate properties. Furthermore, after assessing the defects during the investigation, the classification of the defects deepens the understanding of the material-laser interaction. The mechanism for stress-lead cracks can guide the development of new types of material applied to the PBF-LB process, especially carbon-bearing steel. Finally, based on the mechanism of defect generation, the principle of the real-time defect-based monitoring system is proposed. After recognizing defects and assembling discrete points, the digital twin is established from various monitoring signals, which can be applied for on-time quality assurance without destructive testing.

Additive Manufacturing of Metals

Additive Manufacturing of Metals PDF Author: John O. Milewski
Publisher: Springer
ISBN: 3319582054
Category : Technology & Engineering
Languages : en
Pages : 351

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Book Description
This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Fatigue in Additive Manufactured Metals

Fatigue in Additive Manufactured Metals PDF Author: Filippo Berto
Publisher: Elsevier
ISBN: 0323998313
Category : Technology & Engineering
Languages : en
Pages : 321

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Book Description
Fatigue in Additive Manufactured Metals provides a brief overview of the fundamental mechanics involved in metal fatigue and fracture, assesses the unique properties of additive manufactured metals, and provides an in-depth exploration of how and why fatigue occurs in additive manufactured metals. Additional sections cover solutions for preventing it, best-practice design methods, and more. The book recommends cutting-edge evidence-based approaches for designing longer lasting additive manufactured metals, discusses the latest trends in the field and the various aspects of low cycle fatigue, and looks at both post-treatment and manufacturing process-based solutions. By providing international standards and testing procedures of additive manufactured metal parts and discussing the environmental impacts of additive manufacturing of metals and outlining simulation and modeling scenarios, this book is an ideal resource for users in industry. Discusses the underlying mechanisms controlling the fatigue behavior of additive manufactured metal components as well as how to improve the fatigue life of these components via both manufacturing processes and post-processing Studies the variability of properties in additive manufactured metals, the effects of different process conditions on mechanical reliability, probabilistic versus deterministic aspects, and more Outlines nondestructive failure analysis techniques and highlights the effects of unique microstructural characteristics on fatigue in additive manufactured metals

Laser Powder Bed Fusion Additive Manufacturing of Metals; Physics, Computational, and Materials Challenges

Laser Powder Bed Fusion Additive Manufacturing of Metals; Physics, Computational, and Materials Challenges PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
The production of metal parts via laser powder bed fusion additive manufacturing is growing exponentially. However, the transition of this technology from production of prototypes to production of critical parts is hindered by a lack of confidence in the quality of the part. Confidence can be established via a fundamental understanding of the physics of the process. It is generally accepted that this understanding will be increasingly achieved through modeling and simulation. However, there are significant physics, computational, and materials challenges stemming from the broad range of length and time scales and temperature ranges associated with the process. In this study, we review the current state of the art and describe the challenges that need to be met to achieve the desired fundamental understanding of the physics of the process.

Laser Material Processing

Laser Material Processing PDF Author: William M. Steen
Publisher: Springer Science & Business Media
ISBN: 1447137523
Category : Technology & Engineering
Languages : en
Pages : 416

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Book Description
New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)

Advances in Manufacturing Engineering

Advances in Manufacturing Engineering PDF Author: Mithilesh K. Dikshit
Publisher: Springer Nature
ISBN: 9819743249
Category :
Languages : en
Pages : 414

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Book Description


Quality Analysis of Additively Manufactured Metals

Quality Analysis of Additively Manufactured Metals PDF Author: Javad Kadkhodapour
Publisher: Elsevier
ISBN: 0323886493
Category : Technology & Engineering
Languages : en
Pages : 858

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Book Description
Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals Includes simulation results, experimental data and case studies

Laser Powder Bed Fusion of Additive Manufacturing Technology

Laser Powder Bed Fusion of Additive Manufacturing Technology PDF Author: Di Wang
Publisher: Springer Nature
ISBN: 9819955130
Category : Technology & Engineering
Languages : en
Pages : 302

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Book Description
This book systematically introduces the powder bed laser melting technology and its application and summarizes the author's team's experience in scientific research, engineering development, and data accumulation in recent 15 years. It includes in-depth theoretical analysis and a lot of engineering experience in equipment debugging, process development, and material testing. The book takes the powder bed laser melting technology as the object and divides the content into 15 chapters. It is used as technical learning materials for researchers and engineering development personnel engaged in metal 3D printing.