Summary Report on the Performance of Epoxy-coated Reinforcing Steel in Virginia PDF Download
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Author: Richard E. Weyers
Publisher:
ISBN:
Category : Concrete bridges
Languages : en
Pages : 32
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Book Description
From 1992 to 2006, the Virginia Transportation Research Council and its contract researchers conducted a long-term systematic series of investigations to evaluate the corrosion protection effectiveness of epoxy-coated reinforcement (ECR) and to identify and recommend the best and most cost-effective corrosion protection system for Virginia bridge decks. This report summarizes this research and subsequent efforts to implement alternative reinforcement. The work was conducted, and is reported, in this general order: review of historical performance of ECR, ECR performance in solutions and concrete, and preliminary field investigations; investigation of field performance of bridge decks built with ECR; assessment of alternative corrosion protection methods; development of probabilistic service life models for bridge decks and laboratory assessment of ECR cores extracted from bridge decks to determine service life extension; efforts to implement alternative reinforcement. The series of studies demonstrated that the epoxy coating on ECR naturally degrades in the highly alkaline moist environment within concrete. The subsequent loss of bond, coupled with the inevitable flaws in the coating induced by construction, leads to an estimated service life benefit of ECR of as little as 3 to 5 years. Further, non-critical decks, beams, and substructure elements not exposed to marine environments, particularly on secondary and rural routes, can be cost-effectively constructed and maintained using low-permeability concrete and black reinforcing bar. However, because the Federal Highway Administration requires the use of corrosion-resistant reinforcement, and because ECR cannot provide adequate corrosion protection for structures designed for a 100-year+ service life as currently recommended by FHWA, the report recommends that the Virginia Department of Transportation amend its specifications regarding the use of ECR to require the use of corrosion-resistant metallic reinforcing bars such as MMFX2, stainless steel clad, and solid stainless steel.
Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 94
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Book Description
The primary function of an epoxy coating is to act as a barrier to prevent corrosion-causing chloride ions and oxygen from reaching steel surfaces. For more than a decade, epoxy-coated reinforcing steel has generally been effective in reducing or preventing chloride-induced corrosion in bridges and other concrete structures. Recently, however, instances of corrosion problems or premature failures in Florida, Oregon and New York have focussed attention on the product and its quality. This report was initiated as a result of the questions raised by these failures. In the first section of the report, a state of the art review of epoxy-coated reinforced steel is presented. It details the research performed on epoxy coating, and the results of this research both in the lab and in the field. As well, the authors highlight several areas to be considered for future investigation. The second section examines the fundamentals of epoxy, and the coating process. It provides an overview of the theory, technology, testing and practice as these presently exist for fusion bonded epoxy coatings on steels. The significance of the tests available for use on epoxy-coated rebars and epoxy-coated pipe is described. The report contains numerous figures.
Author: Kenneth C. Clear
Publisher: Transportation Research Board
ISBN: 9780309053709
Category : Bridges, Iron and steel
Languages : en
Pages : 164
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Book Description
Author: Richard E. Weyers
Publisher:
ISBN:
Category : Concrete bridges
Languages : en
Pages : 32
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Book Description
From 1992 to 2006, the Virginia Transportation Research Council and its contract researchers conducted a long-term systematic series of investigations to evaluate the corrosion protection effectiveness of epoxy-coated reinforcement (ECR) and to identify and recommend the best and most cost-effective corrosion protection system for Virginia bridge decks. This report summarizes this research and subsequent efforts to implement alternative reinforcement. The work was conducted, and is reported, in this general order: review of historical performance of ECR, ECR performance in solutions and concrete, and preliminary field investigations; investigation of field performance of bridge decks built with ECR; assessment of alternative corrosion protection methods; development of probabilistic service life models for bridge decks and laboratory assessment of ECR cores extracted from bridge decks to determine service life extension; efforts to implement alternative reinforcement. The series of studies demonstrated that the epoxy coating on ECR naturally degrades in the highly alkaline moist environment within concrete. The subsequent loss of bond, coupled with the inevitable flaws in the coating induced by construction, leads to an estimated service life benefit of ECR of as little as 3 to 5 years. Further, non-critical decks, beams, and substructure elements not exposed to marine environments, particularly on secondary and rural routes, can be cost-effectively constructed and maintained using low-permeability concrete and black reinforcing bar. However, because the Federal Highway Administration requires the use of corrosion-resistant reinforcement, and because ECR cannot provide adequate corrosion protection for structures designed for a 100-year+ service life as currently recommended by FHWA, the report recommends that the Virginia Department of Transportation amend its specifications regarding the use of ECR to require the use of corrosion-resistant metallic reinforcing bars such as MMFX2, stainless steel clad, and solid stainless steel.
Author: C. Andrade
Publisher: Thomas Telford
ISBN: 9780727720214
Category : Concrete coatings
Languages : en
Pages : 64
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Book Description
This report provides a technical survey of the most common coating protection systems for steel reinforcement, the use of which is rapidly increasing at present. The text also evaluates the practical effect of the systems and is the result of a research project conducted by a CEB task group which was specifically assembled to address the need for more information in this subject area.
Author: Liliana De Anda
Publisher:
ISBN:
Category : Epoxy coatings
Languages : en
Pages : 32
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Book Description
Prefabricated epoxy-coated reinforcement is used increasingly in reinforced concrete construction in which high corrosion resistance is required. It is well established that epoxy coating reduces bond strength between reinforcement and concrete, and some tests have found that bond strength decreases as coating thickness increases. For prefabricated epoxy-coated reinforcement, it can be difficult to maintain coating thicknesses within required tolerances 175 to 300 im. Beam-end tests were carried out on uncoated bars, bars with green epoxy coating (203 im coating thickness), and prefabricated (gray) epoxy coating (203 to 508 im coating thickness). Tests showed that epoxy coating reduces bond strength, with similar reductions for green and gray coatings. In some cases, bond strength decreased with increasing coating thickness, but for the range of thicknesses investigated the reduction factor of current building codes was found to be conservative
Author: Wallace T. McKeel
Publisher:
ISBN:
Category : Bridges
Languages : en
Pages : 28
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Book Description
Virginia's first installation of epoxy-coated reinforcing steel, which was opened to traffic in 1977, was evaluated during construction and through 13 years of service. It was apparent at the time of construction that the integrity of the coating application did not meet the requirements of the specifications There were many flaws and holidays in the coatings on all of the bars, and patching with a liquid epoxy compound was not effective. Although the applicability of the findings, which are based on an application that does not represent the best practice, may be limited, useful information on the durability of the coated steel and its role in protecting the deck was developed. It was found that the coated reinforcement was exposed to relatively high chloride concentrations at transverse cracks in the decks early in the life of the structures, but the decks remained in good condition throughout the evaluation period. It was concluded that despite the poor coatings, the coated reinforcing steel contributed to the deck's durability by providing enhanced protection at critical cracked sections. Rebars taken from deck cores showed no signs of rusting, although the steel had a dull dark gray finish that may be underfilm corrosion. No debonding of the coating was evident.
Author: Stephen Yeomans
Publisher: Elsevier
ISBN: 0080472834
Category : Technology & Engineering
Languages : en
Pages : 316
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Book Description
Reinforced concrete is one of the most widely used modern materials of construction. It is comparatively cheap, readily available, and suitable for a variety of building and construction applications. Galvanized Steel Reinforcement in Concrete provides a detailed resource covering all aspects of this important material. Both servicability and durability aspects are well covered, with all the information needed maximise the life of buildings constructed from it. Containing an up-to-date and comprehensive collection of technical information and data from world renound authors, it will be a valuable source of reference for academics, researchers, students and professionals alike. Provides information vital to prolong the life of buildings constructed from this versatile material Brings together a disparate body of knowledge from many parts of the world into a concise and authoritative text Containing an up-to-date and comprehensive collection of technical information
Author: Bilal S. Hamad
Publisher:
ISBN:
Category : Anchorage (Structural engineering)
Languages : en
Pages : 242
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Book Description
The objective of the research program was to assess the influence of epoxy coating on the bond characteristics of reinforcing bars and to develop or revise the existing recommendations for the design of splices and anchorage of straight and hooked epoxy-coated reinforcement. Three different series of tests were conducted. Using the results of this study and results of other tests on coated bars reported in the literature, a comprehensive review of the effect of epoxy coating on structural aspects of coated bars was performed. From the review, design procedures were recommended for coated straight and hooked bars.
Author: Amir Poursaee
Publisher: Woodhead Publishing
ISBN: 0323851320
Category : Technology & Engineering
Languages : en
Pages : 400
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Book Description
Essential reading for researchers, practitioners, and engineers, this book covers not only all the important aspects in the field of corrosion of steel reinforced concrete but also discusses new topics and future trends. Theoretical concepts of corrosion of steel in concrete structures, the variety of reinforcing materials and concrete, including stainless steel and galvanized steel, measurements and evaluations, such as electrochemical techniques and acoustic emission, protection and maintenance methods, and modelling, latest developments, and future trends in the field are discussed. Comprehensive coverage of the corrosion of steel bars in concrete, investigating the range of reinforcing materials, and types of concrete Introduces the latest measuring methods, data collection, and advanced modeling techniques Second edition covers a range of new, emerging topics such as the concept of chloride threshold value, concrete permeability and chloride diffusion, the role of steel microstructure, and innovations in corrosion detection devices
Author: Committee on Nonconventional Concrete Technologies for Renewal of the Highway Infrastructure
Publisher: National Academies Press
ISBN: 0309562317
Category : Technology & Engineering
Languages : en
Pages : 125
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Book Description
Nonconventional Concrete Technologies: Renewal of the Highway Infrastructure identifies research and development opportunities in innovative, nonconventional materials and processes that have the potential to accelerate the construction process, improve the durability of highway pavement and bridges, and enhance the serviceability and longevity of new construction under adverse conditions.
