A Numerical Study of 2-D Surface Roughness Effects on the Growth of Wave Modes in Hypersonic Boundary Layers

A Numerical Study of 2-D Surface Roughness Effects on the Growth of Wave Modes in Hypersonic Boundary Layers PDF Author: Kahei Danny Fong
Publisher:
ISBN:
Category :
Languages : en
Pages : 219

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Book Description
The current understanding and research efforts on surface roughness effects in hypersonic boundary-layer flows focus, almost exclusively, on how roughness elements trip a hypersonic boundary layer to turbulence. However, there were a few reports in the literature suggesting that roughness elements in hypersonic boundary-layer flows could sometimes suppress the transition process and delay the formation of turbulent flow. These reports were not common and had not attracted much attention from the research community. Furthermore, the mechanisms of how the delay and stabilization happened were unknown. A recent study by Duan et al. showed that when 2-D roughness elements were placed downstream of the so-called synchronization point, the unstable second-mode wave in a hypersonic boundary layer was damped. Since the second-mode wave is typically the most dangerous and dominant unstable mode in a hypersonic boundary layer for sharp geometries at a zero angle of attack, this result has pointed to an explanation on how roughness elements delay transition in a hypersonic boundary layer. Such an understanding can potentially have significant practical applications for the development of passive flow control techniques to suppress hypersonic boundary-layer transition, for the purpose of aero-heating reduction. Nevertheless, the previous study was preliminary because only one particular flow condition with one fixed roughness parameter was considered. The study also lacked an examination on the mechanism of the damping effect of the second mode by roughness. Hence, the objective of the current research is to conduct an extensive investigation of the effects of 2-D roughness elements on the growth of instability waves in a hypersonic boundary layer. The goal is to provide a full physical picture of how and when 2-D roughness elements stabilize a hypersonic boundary layer. Rigorous parametric studies using numerical simulation, linear stability theory (LST), and parabolized stability equation (PSE) are performed to ensure the fidelity of the data and to study the relevant flow physics. All results unanimously confirm the conclusion that the relative location of the synchronization point with respect to the roughness element determines the roughness effect on the second mode. Namely, a roughness placed upstream of the synchronization point amplifies the unstable waves while placing a roughness downstream of the synchronization point damps the second-mode waves. The parametric study also shows that a tall roughness element within the local boundary-layer thickness results in a stronger damping effect, while the effect of the roughness width is relatively insignificant compared with the other roughness parameters. On the other hand, the fact that both LST and PSE successfully predict the damping effect only by analyzing the meanflow suggests the mechanism of the damping is by the meanflow alteration due to the existence of roughness elements, rather than new mode generation. In addition to studying the unstable waves, the drag force and heating with and without roughness have been investigated by comparing the numerical simulation data with experimental correlations. It is shown that the increase in drag force generated by the Mach wave around a roughness element in a hypersonic boundary layer is insignificant compared to the reduction of drag force by suppressing turbulent flow. The study also shows that, for a cold wall flow which is the case for practical flight applications, the Stanton number decreases as roughness elements smooth out the temperature gradient in the wall-normal direction. Based on the knowledge of roughness elements damping the second mode gained from the current study, a novel passive transition control method using judiciously placed roughness elements has been developed, and patented, during the course of this research. The main idea of the control method is that, with a given geometry and flow condition, it is possible to find the most unstable second-mode frequency that can lead to transition. And by doing a theoretical analysis such as LST, the synchronization location for the most unstable frequency can be found. Roughness elements are then strategically placed downstream of the synchronization point to damp out this dangerous second-mode wave, thus stabilizing the boundary layer and suppressing the transition process. This method is later experimentally validated in Purdue's Mach 6 quiet wind tunnel. Overall, this research has not only provided details of when and how 2-D roughness stabilizes a hypersonic boundary layer, it also has led to a successful application of numerical simulation data to the development of a new roughness-based transition delay method, which could potentially have significant contributions to the design of future generation hypersonic vehicles.

A Numerical Study of 2-D Surface Roughness Effects on the Growth of Wave Modes in Hypersonic Boundary Layers

A Numerical Study of 2-D Surface Roughness Effects on the Growth of Wave Modes in Hypersonic Boundary Layers PDF Author: Kahei Danny Fong
Publisher:
ISBN:
Category :
Languages : en
Pages : 219

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Book Description
The current understanding and research efforts on surface roughness effects in hypersonic boundary-layer flows focus, almost exclusively, on how roughness elements trip a hypersonic boundary layer to turbulence. However, there were a few reports in the literature suggesting that roughness elements in hypersonic boundary-layer flows could sometimes suppress the transition process and delay the formation of turbulent flow. These reports were not common and had not attracted much attention from the research community. Furthermore, the mechanisms of how the delay and stabilization happened were unknown. A recent study by Duan et al. showed that when 2-D roughness elements were placed downstream of the so-called synchronization point, the unstable second-mode wave in a hypersonic boundary layer was damped. Since the second-mode wave is typically the most dangerous and dominant unstable mode in a hypersonic boundary layer for sharp geometries at a zero angle of attack, this result has pointed to an explanation on how roughness elements delay transition in a hypersonic boundary layer. Such an understanding can potentially have significant practical applications for the development of passive flow control techniques to suppress hypersonic boundary-layer transition, for the purpose of aero-heating reduction. Nevertheless, the previous study was preliminary because only one particular flow condition with one fixed roughness parameter was considered. The study also lacked an examination on the mechanism of the damping effect of the second mode by roughness. Hence, the objective of the current research is to conduct an extensive investigation of the effects of 2-D roughness elements on the growth of instability waves in a hypersonic boundary layer. The goal is to provide a full physical picture of how and when 2-D roughness elements stabilize a hypersonic boundary layer. Rigorous parametric studies using numerical simulation, linear stability theory (LST), and parabolized stability equation (PSE) are performed to ensure the fidelity of the data and to study the relevant flow physics. All results unanimously confirm the conclusion that the relative location of the synchronization point with respect to the roughness element determines the roughness effect on the second mode. Namely, a roughness placed upstream of the synchronization point amplifies the unstable waves while placing a roughness downstream of the synchronization point damps the second-mode waves. The parametric study also shows that a tall roughness element within the local boundary-layer thickness results in a stronger damping effect, while the effect of the roughness width is relatively insignificant compared with the other roughness parameters. On the other hand, the fact that both LST and PSE successfully predict the damping effect only by analyzing the meanflow suggests the mechanism of the damping is by the meanflow alteration due to the existence of roughness elements, rather than new mode generation. In addition to studying the unstable waves, the drag force and heating with and without roughness have been investigated by comparing the numerical simulation data with experimental correlations. It is shown that the increase in drag force generated by the Mach wave around a roughness element in a hypersonic boundary layer is insignificant compared to the reduction of drag force by suppressing turbulent flow. The study also shows that, for a cold wall flow which is the case for practical flight applications, the Stanton number decreases as roughness elements smooth out the temperature gradient in the wall-normal direction. Based on the knowledge of roughness elements damping the second mode gained from the current study, a novel passive transition control method using judiciously placed roughness elements has been developed, and patented, during the course of this research. The main idea of the control method is that, with a given geometry and flow condition, it is possible to find the most unstable second-mode frequency that can lead to transition. And by doing a theoretical analysis such as LST, the synchronization location for the most unstable frequency can be found. Roughness elements are then strategically placed downstream of the synchronization point to damp out this dangerous second-mode wave, thus stabilizing the boundary layer and suppressing the transition process. This method is later experimentally validated in Purdue's Mach 6 quiet wind tunnel. Overall, this research has not only provided details of when and how 2-D roughness stabilizes a hypersonic boundary layer, it also has led to a successful application of numerical simulation data to the development of a new roughness-based transition delay method, which could potentially have significant contributions to the design of future generation hypersonic vehicles.

Attenuation of Hypersonic Second Mode Instability with Discrete Surface Roughness on Straight Blunt Cones

Attenuation of Hypersonic Second Mode Instability with Discrete Surface Roughness on Straight Blunt Cones PDF Author: Christopher Haley
Publisher:
ISBN:
Category :
Languages : en
Pages : 194

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Book Description
Hypersonic boundary layer research has studied surface features, such as isolated or distributed roughness, extensively for turbulence tripping. However, there are reports of a counterintuitive phenomenon within the literature whereby surface roughness can delay the onset of laminar-turbulent transition. The reports did not attract widespread attention, leaving the phenomenon's underlying mechanism uninvestigated for several decades. A renewed interest in boundary layer control strategies motivated Fong and Zhong in 2012 to conduct an extensive numerical study on what has been termed the ``roughness effect''. The research found that roughness elements immersed within the boundary layer and placed at the synchronization location for a particular unstable frequency can attenuate higher unstable frequencies while amplifying lower unstable frequencies. Thus, providing a passive means to delay laminar-turbulent transition with discrete surface roughness. However, these previous numerical investigations are limited to a flat plate geometry, 2-D spanwise roughness, limited in the scope of their freestream Mach number, and focus exclusively on Mack's second mode instability. In order to advance our knowledge of the roughness effect, the objectives of this dissertation are fourfold: (1) To investigate the roughness effect on a straight blunt cone geometry, (2) To investigate the long-term downstream consequences of the roughness effect, (3) Provide experimental evidence of second mode attenuation in a flow with a growing boundary layer containing a range of unstable frequencies, and the consequences of off-design flow conditions, and (4) To investigate the appearance of the supersonic mode in a low-enthalpy warm wall flow of the current study. A combined approach of direct numerical simulation, body-fitted surface roughness, and linear stability theory are used to numerically investigate the roughness effect. Four cases are computed as part of the research objective. Case C.1 is a Mach 8 flow computed for the design of a passive transition-delaying roughness configuration, along with studying the roughness effect on a straight blunt cone. Case C.1-Ext is a longer cone simulation of C.1 and is computed to investigate the long-term downstream response of the roughness effect. C.2 is similar to C.1 except for a smaller nose radius and is computed for experimental validation. The last case, C.3, is a Mach 5 flow and is computed to study the roughness effect on a straight blunt cone in off-design flow conditions and for experimental validation. The first objective to investigate the roughness effect on a straight blunt cone advances the research from a flat plate to more realistic test article geometries. Much of the experimental work done in hypersonic boundary layer stability research is done on straight cones due to the axisymmetric flows in hypersonic wind tunnels. The investigation found that the roughness effect behaves like a flat plate where unstable frequencies higher than the synchronization frequency are attenuated, and lower frequencies are amplified. The investigation also found that some flow features around the roughness elements, such as separation zones, are either smaller in size or absent in conical flow fields. The investigation also confirmed that the second mode's attenuation is a result of the element's proximity to the synchronization location and not due to its proximity with the branch I/II neutral points. The long-term downstream effect of second mode attenuation is also investigated for a single roughness and roughness array. The numerical investigation found that the range of targeted frequencies is attenuated as expected, especially for the roughness array, which proves to be effective at attenuating unstable frequencies over a longer distance. However, the amplitudes of frequencies below the targeted range grow many times higher than they would have otherwise on a cone with no roughness. The passive transition-delaying control strategy, rather than dissipating the disturbance energy, acts to transfer the energy to lower unstable frequencies, guaranteeing eventual turbulent transition. The result demonstrates that roughness must be applied to the entire cone to have an effective control strategy. The experimental results in this dissertation come from a joint numerical and experimental investigation of transition-delaying roughness with Dr. Katya Casper at Sandia National Laboratories. A numerical simulation is undertaken to design a surface roughness array that would attenuate Mack's second mode instability and maintain laminar flow over a Mach 8 hypersonic blunt cone. Multiple experimental runs at the Mach 8 condition with different Reynolds numbers are performed, as well as an off-design Mach 5 condition. The roughness array successfully delays transition in the Mach 8 case as intended but does not delay transition in the Mach 5 case. For validation and further analysis, numerical cases C.2 and C.3 are computed using the Mach 8 and Mach 5 experimental flow conditions. Stability analysis of case C.2 shows that the roughness array is adequately designed to attenuate the second mode. Analysis of case C.3 reveals the Mach 5 boundary layer is dominated by Mack's first mode instability and is not attenuated by the array. This investigation of multiple flow conditions combined with experimental results helps validate the numerical code and provides empirical evidence for the roughness effect. While investigating transition delaying surface roughness, acoustic-like waves are observed emanating from the boundary layer of case C.1-Ext. The acoustic-like wave emissions are qualitatively similar to those attributed to the supersonic mode. However, the supersonic mode responsible for such emissions is often found in high-enthalpy flows with highly cooled walls, making its appearance in a flow with relatively low freestream enthalpy and a warm wall unexpected. Stability analysis on the steady-state solution reveals an unstable mode S with a subsonic phase velocity and a stable mode F whose mode F- branch takes on a supersonic phase velocity. The stable supersonic mode F is thought to be responsible for the acoustic-like wave emissions. Unsteady simulations are carried out using blowing-suction actuators at two different surface locations. Analysis of the temporal data and spectral data reveals constructive/destructive interference occurring between a primary and a satellite wave packet in the vicinity of the acoustic-like wave emissions, which has a damping effect on individual frequency growth. Based on this study's results, it is concluded that a supersonic discrete mode is not limited to high-enthalpy, cold wall flows and that it does appear in low-enthalpy, warm wall flows; however, the mode is stable.

Effects of Thermochemical Nonequilibrium on Hypersonic Boundary-Layer Instability in the Presence of Surface Ablation Or Isolated Two-Dimensional Roughness

Effects of Thermochemical Nonequilibrium on Hypersonic Boundary-Layer Instability in the Presence of Surface Ablation Or Isolated Two-Dimensional Roughness PDF Author: Clifton Mortensen
Publisher:
ISBN:
Category :
Languages : en
Pages : 251

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Book Description
The current understanding of the effects of thermochemical nonequilibrium on hypersonic boundary-layer instability still contains uncertainties, and there has been little research into the effects of surface ablation, or two-dimensional roughness, on hypersonic boundary-layer instability. The objective of this work is to study the effects of thermochemical nonequilibrium on hypersonic boundary-layer instability. More specifically, two separate nonequilibrium flow configurations are studied: 1) flows with graphite surface ablation, and 2) flows with isolated two-dimensional surface roughness. These two flow types are studied numerically and theoretically, using direct numerical simulation and linear stability theory, respectively. To study surface ablation, a new high-order shock-fitting method with thermochemical nonequilibrium and finite-rate chemistry boundary conditions for graphite ablation is developed and validated. The method is suitable for direct numerical simulation of boundary-layer transition in a hypersonic real-gas flow with graphite ablation. The new method is validated by comparison with three computational data sets and one set of experimental data. Also, a thermochemical nonequilibrium linear stability theory solver with a gas phase model that includes multiple carbon species, as well as a linearized surface graphite ablation model, is developed and validated. It is validated with previously published linear stability analysis and direct numerical simulation results. A high-order method for discretizing the linear stability equations is used which can easily include high-order boundary conditions. The developed codes are then used to study hypersonic boundary-layer instability for a 7 deg half angle blunt cone at Mach 15.99 and the Reentry F experiment at 100~kft. Multiple simulations are run with the same geometry and freestream conditions to help separate real gas, blowing, and carbon species effects on hypersonic boundary-layer instability. For the case at Mach 15.99, a directly simulated 525~kHz second-mode wave was found to be significantly unstable for the real-gas simulation, while in the ideal-gas simulations, no significant flow instability is seen. An N factor comparison also shows that real-gas effects significantly destabilize the flow when compared to an ideal gas. Blowing is destabilizing for the real gas simulation and has a negligible effect for the ideal gas simulation due to the different locations of instability onset. Notably, carbon species resulting from ablation are shown to slightly stabilize the flow for both cases. For the Reentry F flow conditions, inclusion of the ablating nose cone was shown to increase the region of second mode growth near the nose cone. Away from the nose cone, the second mode was relatively unaffected. Experimental and numerical results have shown that two-dimensional surface roughness can stabilize a hypersonic boundary layer dominated by second-mode instability. It is sought to understand how this physical phenomenon extends from an airflow under a perfect gas assumption to that of a flow in thermochemical nonequilibrium. To these ends, a new high-order shock-fitting method that includes thermochemical nonequilibrium and a cut-cell method, to handle complex geometries unsuitable for structured body-fitted grids, is presented. The new method is designed specifically for direct numerical simulation of hypersonic boundary-layer transition in a hypersonic real-gas flow with arbitrary shaped surface roughness. The new method is validated and shown to perform comparably to a high-order method with a body-fitted grid. For a Mach 10 flow over a flat plate, a two-dimensional roughness element was found to stabilize the second mode when placed downstream of the synchronization location. This result is consistent with previous results for perfect-gas flows. For a Mach 15 flow over a flat plate, a two-dimensional surface roughness element stabilizes the second-mode instability more effectively in a thermochemical nonequilibrium flow, than in a corresponding perfect gas flow.

Flow Control

Flow Control PDF Author: Thomas C. Corke
Publisher: Cambridge University Press
ISBN: 110896253X
Category : Technology & Engineering
Languages : en
Pages : 482

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Book Description
This book provides a comprehensive treatment of passive and active flow control in fluid dynamics, with an emphasis on utilizing fluid instabilities for enhancing control performance. Examples are given from a wide range of technologically important flow fields occurring in aerospace applications, from low-subsonic to hypersonic Mach numbers. This essential book can be used for both research and teaching on the topics of fluid instabilities, fluid measurement and flow actuator techniques, and problem sets are provided at the end of each chapter to reinforce key concepts and further extend readers' understanding of the field. The solutions manual is available as a online resource for instructors. The text is well suited for both graduate students in fluid dynamics and for practising engineers in the aerodynamics design field.

Direct Numerical Simulation and Experimental Validation of Hypersonic Boundary-layer Receptivity and Instability

Direct Numerical Simulation and Experimental Validation of Hypersonic Boundary-layer Receptivity and Instability PDF Author: Xiaolin Zhong
Publisher:
ISBN:
Category : Aerodynamics, Hypersonic
Languages : en
Pages : 46

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Book Description
The objective of this research project is to compare our numerical simulation solutions with available experimental or theoretical results on hypersonic boundary layer receptivity and stability; and to conduct extensive DNS studies on the flow mechanisms of hypersonic boundary layer receptivity and stability. During the three-year period, we have conducted extensive DNS studies on the receptivity of hypersonic boundary layer flows over a sharp wedge, a flat plate, a blunt cone, and the FRESH aeroshell. DNS studies are compared with Stetson's 1984 stability experiment on Mach 7.99 flow over a blunt cone, and Maslov's leading-edge receptivity experiment on Mach 5.92 flow over a flat plate. Our numerical studies have been validated to be of high accuracy and led to further understanding of hypersonic boundary layer receptivity mechanism. Such understanding can lead to better tools for the prediction and control of high-speed boundary layer transition.

Numerical Simulation of Hypersonic Boundary Layer Receptivity, Transient Growth and Transition With Surface Roughness

Numerical Simulation of Hypersonic Boundary Layer Receptivity, Transient Growth and Transition With Surface Roughness PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 56

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Book Description
The objective of this research is to conduct DNS studies of hypersonic boundary layer receptivity, transient growth and transition with surface roughness. The main approach is to use DNS as a research tool to study the boundary layer receptivity and transient-growth mechanisms in hypersonic flows, including the development of numerical algorithms and parallel computer codes of higher order numerical methods for the simulation of hypersonic flows with surface roughness of finite heights. During the three-year period, we have conducted DNS studies on the hypersonic boundary layer flows over flat plates and blunt cones. A new high-order cut-cell method has been developed for the numerical simulation of hypersonic boundary layer transition with finite height surface roughness. The method has been applied to the numerical simulations of two-dimensional hypersonic flows over a flat plate. Furthermore, the stabilization effect of the surface porous coating over a flat plate is extensively studied by series of numerical simulations. We also collaborate with Prof. Tumin in the University of Arizona to compare numerical and theoretical results on receptivity of a Mach 5.92 flow over a flat plate to wall blowing-suction, and to analyze the nonparallel flow effect.

Numerical Study of Freestream Waves Receptivity and Nonlinear Breakdown in Hypersonic Boundary Layer

Numerical Study of Freestream Waves Receptivity and Nonlinear Breakdown in Hypersonic Boundary Layer PDF Author: Jia Lei
Publisher:
ISBN:
Category :
Languages : en
Pages : 230

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Book Description
Laminar-turbulent transition prediction in hypersonic boundary layer remains one of the most challenging topics in the design of hypervelocity vehicle. It requires thorough understanding of the physical mechanisms underlay freestream wave receptivity and nonlinear breakdown process. Freestream wave receptivity concerns the evolution of freestream disturbance passing through the shock and exciting the boundary layer normal modes that eventually become unstable. Nonlinear breakdown focuses on the study of the relevant mechanisms in the secondary instability region that leads to laminar-turbulent transition. These two topics have been extensively studied separately for decades. Significant progress has been made in terms of understanding how the instability waves form and develop in the early region as well as what are the viable paths from breakdown to turbulent. However, the linkage between receptivity and breakdown is still not well understood. The nature transition process commonly observed in hypersonic boundary layer consists of the following ingredients: freestream wave receptivity, linear growth, secondary instability and breakdown to turbulent. The transition location highly depends on the freestream wave disturbance profile. In order to attain a better understanding of the natural transition process, it is necessary to conduct a complete simulation from freestream wave receptivity all the way to nonlinear breakdown. This kind of simulation is considered beyond the capability of current computer power. The objective of current research is to devise a new three-step approach to simulate the flow from receptivity process to breakdown. In order to achieve the goal, direct numerical simulations (DNS) are performed over various freestream conditions and cone geometries to investigate the hypersonic boundary layer stability, freestream wave receptivity and nonlinear breakdown. In the study of nose bluntness effect on hypersonic boundary layer stability, three cone models with different nose radii are investigated by linear stability theory (LST). It is found that, if only considering the second-mode instabilities, the onset of instability is always delayed as the nose bluntness increases. In the effort to simulate the entire process from freestream wave receptivity to nonlinear breakdown, a new approach is applied to break the simulation into three steps: meanflow calculation, linear receptivity simulation and nonlinear breakdown simulation. Extensive case studies demonstrate that it is feasible to simulate the flow from receptivity to breakdown using our new simulation approach. From the breakdown simulations, it is found that the breakdown is the result of fundamental resonance that occurs between the two-dimensional second-mode wave and their three-dimensional modes. In the secondary instability growth region, the two-dimensional and three-dimensional modes need to attain the same amplitude level for the breakdown to take place.

Scientific and Technical Aerospace Reports

Scientific and Technical Aerospace Reports PDF Author:
Publisher:
ISBN:
Category : Aeronautics
Languages : en
Pages : 704

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Book Description


New Results in Numerical and Experimental Fluid Mechanics VII

New Results in Numerical and Experimental Fluid Mechanics VII PDF Author: Andreas Dillmann
Publisher: Springer Science & Business Media
ISBN: 3642142435
Category : Technology & Engineering
Languages : en
Pages : 629

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Book Description
th This volume contains the papers presented at the 16 DGLR/STAB-Symposium held at the Eurogress Aachen and organized by RWTH Aachen University, Germany, November, 3 - 4, 2008. STAB is the German Aerospace Aerodynamics Association, founded towards the end of the 1970's, whereas DGLR is the German Society for Aeronautics and Astronautics (Deutsche Gesellschaft für Luft- und Raumfahrt - Lilienthal Oberth e.V.). The mission of STAB is to foster development and acceptance of the discipline “Aerodynamics” in Germany. One of its general guidelines is to concentrate resources and know-how in the involved institutions and to avoid duplication in research work as much as possible. Nowadays, this is more necessary than ever. The experience made in the past makes it easier now, to obtain new knowledge for solving today's and tomorrow's problems. STAB unites German scientists and engineers from universities, research-establishments and industry doing research and project work in numerical and experimental fluid mechanics and aerodynamics for aerospace and other applications. This has always been the basis of numerous common research activities sponsored by different funding agencies. Since 1986 the symposium has taken place at different locations in Germany every two years. In between STAB workshops regularly take place at the DLR in Göttingen.

Numerical Simulations of High-speed Flows Over Complex Geometries

Numerical Simulations of High-speed Flows Over Complex Geometries PDF Author: Patrick Timothy Greene
Publisher:
ISBN:
Category :
Languages : en
Pages : 123

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Book Description
The effects of surface roughness on the stability of hypersonic flow are of great importance to hypersonic vehicles. Surface roughness can greatly alter boundary-layer flow and cause transition to turbulence to occur much earlier compared to a smooth wall, which will result in a significant increase of wall heating and skin friction drag. The work presented in this dissertation was motivated by a desire to study the effects of isolated roughness elements on the stability of hypersonic boundary layers. A new code was developed which can perform high-order direct numerical simulations of high-speed flows over arbitrary geometries. A fifth-order hybrid weighted essentially non-oscillatory scheme was implemented to capture any steep gradients in the flow created by the geometries. The simulations are carried out on Cartesian grids with the geometries imposed by a third-order cut-cell method. A multi-zone refinement method is also implemented to provide extra resolution at locations with expected complex physics. The combination results in a globally fourth-order scheme. Results for two-dimensional and three-dimensional test cases show good agreement with previous results and will be presented. Results confirming the code's high order of convergence will also be shown. Two-dimensional simulations of flow over complex geometries will be presented to demonstrate the code's capabilities. Results for Mach 6 flow over a three-dimensional cylindrical roughness element will also be presented. The results will show that the code is a promising tool for the study of hypersonic roughness-induced transition.