Computational Welding Mechanics

Computational Welding Mechanics PDF Author: John A. Goldak
Publisher: Springer Science & Business Media
ISBN: 0387232885
Category : Technology & Engineering
Languages : en
Pages : 326

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Book Description
Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.

Computational Welding Mechanics

Computational Welding Mechanics PDF Author: John A. Goldak
Publisher: Springer Science & Business Media
ISBN: 0387232885
Category : Technology & Engineering
Languages : en
Pages : 326

Get Book Here

Book Description
Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.

Thermo-Mechanical Modeling of Additive Manufacturing

Thermo-Mechanical Modeling of Additive Manufacturing PDF Author: Michael Gouge
Publisher: Butterworth-Heinemann
ISBN: 0128118210
Category : Technology & Engineering
Languages : en
Pages : 296

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Book Description
Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia

Recommended Values of Thermophysical Properties for Selected Commercial Alloys

Recommended Values of Thermophysical Properties for Selected Commercial Alloys PDF Author: K. C. Mills
Publisher: Woodhead Publishing
ISBN: 9780871707536
Category : Technology & Engineering
Languages : en
Pages : 288

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Book Description


Numerical Modelling and Simulation of Metal Processing

Numerical Modelling and Simulation of Metal Processing PDF Author: Christof Sommitsch
Publisher: MDPI
ISBN: 303651080X
Category : Technology & Engineering
Languages : en
Pages : 374

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Book Description
This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Residual Stress Distributions in Additively Manufactured Parts

Residual Stress Distributions in Additively Manufactured Parts PDF Author: Prabhat Pant
Publisher: Linköping University Electronic Press
ISBN: 917929913X
Category : Electronic books
Languages : en
Pages : 58

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Book Description
Additive manufacturing (AM) of parts using a layer by layer approach has seen a rapid increase in application for production of net shape or near-net shape complex parts, especially in the field of aerospace, automotive, etc. Due to the superiority of manufacturing complex shapes with ease in comparison to the conventional methods, interest in these kinds of processes has increased. Among various methods in AM, laser powder bed fusion (LPBF) is one of the most widely used techniques to produce metallic components. As in all manufacturing processes, residual stress (RS) generation during manufacturing is a relevant issue for the AM process. RS in AM are generated due to a high thermal gradient between subsequent layers. The impact of residual stresses can be significant for the mechanical integrity of the built parts and understanding the generation of RS and the effect of AM process parameters is therefore important for a broader implementation of AM techniques. The work presented in this licentiate thesis aims to investigate the influence of build orientation on the RS distribution in AM parts. For this purpose, L-shaped Inconel 718 parts were printed by LPBF in three different orientations, 0°, 45°, and 90°, respectively. Inconel 718 was selected because it is a superalloy widely used for making gas turbine components. In addition, IN718 has in general good weldability which renders it a good material for additive manufacturing. Residual stress distributions in the parts removed from the build plate were measured using neutron diffraction technique. A simple finite element model was developed to predict the residual stresses and the effect of RS relaxation due to the separation of the parts and build plate. The trend of residual stress distribution predicted was in good agreement with experimental results. In general, compressive RS at the part center and tensile RS near the surface were found. However, while the part printed in 0° orientation had the least amount of RS in all three principal directions of part, the part built in 90° orientation possessed the highest amount of RS in both compression and tension. The study has shown that residual stress distributions in the parts are strongly dependent on the building process. Further, it has shown that the relaxation of RS associated with the removal of the parts from the build plate after printing has a great impact on the final distribution of residual stress in the parts. These results can be used as guidelines for choosing the orientations of the part during printing.

Predictive Theoretical and Computational Approaches for Additive Manufacturing

Predictive Theoretical and Computational Approaches for Additive Manufacturing PDF Author: National Academies of Sciences, Engineering, and Medicine
Publisher: National Academies Press
ISBN: 0309449758
Category : Technology & Engineering
Languages : en
Pages : 149

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Book Description
Additive manufacturing (AM) methods have great potential for promoting transformative research in many fields across the vast spectrum of engineering and materials science. AM is one of the leading forms of advanced manufacturing which enables direct computer-aided design (CAD) to part production without part-specific tooling. In October 2015 the National Academies of Sciences, Engineering, and Medicine convened a workshop of experts from diverse communities to examine predictive theoretical and computational approaches for various AM technologies. While experimental workshops in AM have been held in the past, this workshop uniquely focused on theoretical and computational approaches and involved areas such as simulation-based engineering and science, integrated computational materials engineering, mechanics, materials science, manufacturing processes, and other specialized areas. This publication summarizes the presentations and discussions from the workshop.

Additive Manufacturing of Metals

Additive Manufacturing of Metals PDF Author: John O. Milewski
Publisher: Springer
ISBN: 3319582054
Category : Technology & Engineering
Languages : en
Pages : 351

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Book Description
This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Additive Manufacturing with Metals

Additive Manufacturing with Metals PDF Author: Sanjay Joshi
Publisher: Springer Nature
ISBN: 3031370694
Category : Technology & Engineering
Languages : en
Pages : 669

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Book Description
This textbook and reference provides a comprehensive treatment of additive manufacturing (AM) for metals, including design and digital work flows, process science and reliability, metallic systems, quality assurance, and applications. The book is rooted in the fundamental science necessary to develop and understand AM technologies, as well as the application of engineering principles covering several disciplines to successfully exploit this important technology. As additive manufacturing of metals is the fastest growing subset of this transformative technology, with the potential to make the widest impact to industrial production, Metals Additive Manufacturing: Design, Processes, Materials, Quality Assurance, and Applications is ideal for students in a range of engineering disciplines and practitioners working in aerospace, automotive, medical device manufacturing industries.

CFD Modeling and Simulation in Materials Processing

CFD Modeling and Simulation in Materials Processing PDF Author: Laurentiu Nastac
Publisher: John Wiley & Sons
ISBN: 1118364643
Category : Technology & Engineering
Languages : en
Pages : 365

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Book Description
Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012

Fundamentals of Creep in Metals and Alloys

Fundamentals of Creep in Metals and Alloys PDF Author: Michael E. Kassner
Publisher: Elsevier
ISBN: 0080532144
Category : Technology & Engineering
Languages : en
Pages : 289

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Book Description
* Numerous line drawings with consistent format and units allow easy comparison of the behavior of a very wide range of materials * Transmission electron micrographs provide a direct insight in the basic microstructure of metals deforming at high temperatures * Extensive literature review of over 1000 references provide an excellent reference document, and a very balanced discussionUnderstanding the strength of materials at a range of temperatures is critically important to a huge number of researchers and practitioners from a wide range of fields and industry sectors including metallurgists, industrial designers, aerospace R&D personnel, and structural engineers. The most up-to date and comprehensive book in the field, Fundamentals of Creep in Metals and Alloys discusses the fundamentals of time-dependent plasticity or creep plasticity in metals, alloys and metallic compounds. This is the first book of its kind that provides broad coverage of a range of materials not just a sub-group such as metallic compounds, superalloys or crystals. As such it presents the most balanced view of creep for all materials scientists. The theory of all of these phenomena are extensively reviewed and analysed in view of an extensive bibliography that includes the most recent publications in the field. All sections of the book have undergone extensive peer review and therefore the reader can be sure they have access to the most up-to-date research, fully interrogated, from the world's leading investigators.· Numerous line drawings with consistent format and units allow easy comparison of the behavior of a very wide range of materials· Transmission electron micrographs provide a direct insight in the basic microstructure of metals deforming at high temperatures· Extensive literature review of over 1000 references provide an excellent reference document, and a very balanced discussion