The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components

The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components PDF Author: Manfred P. Puls
Publisher: Springer Science & Business Media
ISBN: 1447141954
Category : Science
Languages : en
Pages : 475

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Book Description
By drawing together the current theoretical and experimental understanding of the phenomena of delayed hydride cracking (DHC) in zirconium alloys, The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components: Delayed Hydride Cracking provides a detailed explanation focusing on the properties of hydrogen and hydrides in these alloys. Whilst the emphasis lies on zirconium alloys, the combination of both the empirical and mechanistic approaches creates a solid understanding that can also be applied to other hydride forming metals. This up-to-date reference focuses on documented research surrounding DHC, including current methodologies for design and assessment of the results of periodic in-service inspections of pressure tubes in nuclear reactors. Emphasis is placed on showing how our understanding of DHC is supported by progress in general understanding of such broad fields as the study of hysteresis associated with first order phase transformations, phase relationships in coherent crystalline metallic solids, the physics of point and line defects, diffusion of substitutional and interstitial atoms in crystalline solids, and continuum fracture and solid mechanics. Furthermore, an account of current methodologies is given illustrating how such understanding of hydrogen, hydrides and DHC in zirconium alloys underpins these methodologies for assessments of real life cases in the Canadian nuclear industry. The all-encompassing approach makes The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Component: Delayed Hydride Cracking an ideal reference source for students, researchers and industry professionals alike.

The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components

The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components PDF Author: Manfred P. Puls
Publisher: Springer Science & Business Media
ISBN: 1447141954
Category : Science
Languages : en
Pages : 475

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Book Description
By drawing together the current theoretical and experimental understanding of the phenomena of delayed hydride cracking (DHC) in zirconium alloys, The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components: Delayed Hydride Cracking provides a detailed explanation focusing on the properties of hydrogen and hydrides in these alloys. Whilst the emphasis lies on zirconium alloys, the combination of both the empirical and mechanistic approaches creates a solid understanding that can also be applied to other hydride forming metals. This up-to-date reference focuses on documented research surrounding DHC, including current methodologies for design and assessment of the results of periodic in-service inspections of pressure tubes in nuclear reactors. Emphasis is placed on showing how our understanding of DHC is supported by progress in general understanding of such broad fields as the study of hysteresis associated with first order phase transformations, phase relationships in coherent crystalline metallic solids, the physics of point and line defects, diffusion of substitutional and interstitial atoms in crystalline solids, and continuum fracture and solid mechanics. Furthermore, an account of current methodologies is given illustrating how such understanding of hydrogen, hydrides and DHC in zirconium alloys underpins these methodologies for assessments of real life cases in the Canadian nuclear industry. The all-encompassing approach makes The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Component: Delayed Hydride Cracking an ideal reference source for students, researchers and industry professionals alike.

Effect of Hydrogen on Mechanical Behavior of a Zircaloy-4 Alloy

Effect of Hydrogen on Mechanical Behavior of a Zircaloy-4 Alloy PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 182

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Book Description
Hydride formation is one of the main degradation mechanisms of zirconium alloys in hydrogen-rich environments. When sufficient hydrogen is present, zirconium- hydride precipitates can be formed. Cracking of the brittle hydrides near a crack tip can initiate the growth of a crack leading to the premature failure of the material. Hydride formation is believed to be enhanced by the presence of residual or applied stresses. Therefore, the increase in the stress field ahead of a crack tip may promote precipitation of additional hydrides. In order to verify these phenomena, the effect of internal stresses on the zirconium-hydride-precipitate formation, and in turn, the influence of the hydrides on the subsequest intergranular strain evolution in a hexagonal-close-packed zircaloy-4 alloy were investigated, using neutron and x-ray diffraction. First, the evolution of intergranular strains in a zircaloy-4 was investigated in-situ, using neutron diffraction, to understand the deformation behavior at the microscopic length scale. A series of uniaxial tensile loads up to 500 MPa was applied to a round-bar tensile specimen in the as-received condition and the intergranular (hkl-specific) strains, parallel and perpendicular to the loading direction, were studied. The results provide a fundamental understanding of the anisotropic elastic-plastic deformation of the zirconium alloy under applied stresses. Then the hydride formation was examined by conducting qualitative phase mapping across the diameter of two tensile specimens charged with hydrogen gas for 1/2 hour and 1 hour, respectively. It was observed that the zirconium hydrides ([delta]-ZrH2) form a layer, in a ring shape, near the surface with a thickness of approximately 400 [mu]m. The hydrogen-charging effects on intergranular strains were investigated and compared to the as-received specimen. Second, spatially-resolved internal-strain mapping was performed on a fatigue pre-cracked compact-tension (CT) specimen using in-situ neutron diffraction under applied loads of 667 and d4,444 newtons, to determine the in-plane (parallel to the loading direction) and through-thickness (perpendicular to the loading direction) lattice-strain profiles around the crack tip. An increase in elastic lattice strains near the crack tip was observed with the increase in the applied stresses. The effect of hydrogen charging was also investigated on CT specimens electrochemically charged with hydrogen. X-ray diffraction results clearly showed the presence of zircomium hydrides on the surfaces of the specimen.

Effect of Hydride Distribution on the Mechanical Properties of Zirconium-Alloy Fuel Cladding and Guide Tubes

Effect of Hydride Distribution on the Mechanical Properties of Zirconium-Alloy Fuel Cladding and Guide Tubes PDF Author: Suresh K. Yagnik
Publisher:
ISBN:
Category : Hydrides
Languages : en
Pages : 31

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Book Description
Localization of hydride precipitates exacerbates the hydrogen embrittlement effects on the deformation and fracture properties of Zircaloy fuel cladding materials. Thus, at comparable hydrogen concentration levels, localized hydride precipitates are more detrimental from the standpoint of cladding integrity during service. Indeed, the hydride precipitates are often non-homogeneously distributed in fuel assembly components; for example, in irradiated fuel cladding, the hydride rim is formed near the outer oxide-metal interface because of the temperature gradient that exists during operation. With increasing fuel burnup, this hydride rim not only becomes denser but might be accompanied by gradients in local hydrogen and hydride concentrations through the rest of the cladding wall thickness. Whereas the importance of hydride spacing and their orientation, as well as the alloy matrix ligaments interspaced with the distributed hydride has been recognized in the literature, little work has been reported on the effects of hydride precipitate distribution on the mechanical properties of Zircaloy fuel assembly component materials. In this paper, we report on an extensive mechanical test program on low-tin Zircaloy-4 specimens from stress-relieved cladding and recrystallized guide tubes, charged with hydrogen to obtain uniform, rimmed, and layered hydride distributions. The hydrogen concentration (0-1200 ppm) and hydride rim thickness (10-90 ?m) were also varied. The strain rate was kept at 10-4/s to simulate in-service steady-state conditions and the tests were conducted both at room temperature and 300°C. All test specimens were of small-gauge-section, cut-outs from cladding, and guide tubes. The loading configurations included slotted-arc test (SAT) on half-ring-shaped specimens and uniaxial tension test (UTT) on dog-bone-shaped cut-outs. Further, prompted by the finite-element analysis of the gauge-section region, a unique geometry of internal slotted-arc specimens with parallel gauge section (ISATP) was chosen. Detailed stress-strain curves for all tests were measured, and post-test fractography and local hydrogen concentrations within the gauge sections were measured by hot extractions. Comparative data on the measured strengths and elongations for the three types of hydride distributions (i.e., uniform, rimmed, and layered) are presented. Quantification and analyses of these effects have provided a general constitutive stress-strain relationship for assessing margins to cladding or guide tube failures.

Advanced Materials for Emerging Applications (Innovations, Improvements, Inclusion and Impact)

Advanced Materials for Emerging Applications (Innovations, Improvements, Inclusion and Impact) PDF Author: T. S. Srivatsan
Publisher: Bentham Science Publishers
ISBN: 9815196782
Category : Technology & Engineering
Languages : en
Pages : 607

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Book Description
Advanced Materials for Emerging Applications is a monograph on emerging materials'; materials that have observable differences in physical properties and manufacturing requirements when compared to existing materials and industrial processes. The volume aims to showcase novel materials that can be used in advanced technology and innovative products. The editors have compiled 17 chapters grouped into 3 sections: 1) Metals and Alloys, 2) Composite materials, and 3) Other materials. Chapters 1-5 discuss recent advances in friction stir welding, suitability of nickel-base shape memory alloys, thermal cycling studies of nickel-based shape memory alloys, nitrogen additions to stainless steel, and the evolution of zirconium alloy. Chapters 6-11 cover topics such as additive manufacturing of metal matrix composites, composite materials for biomedical applications, aluminum and magnesium metal matrix composites, aluminum nanocomposites for automobile applications, enhancing the strength of aluminum-boron carbide composites, and sisal fibers reinforced composites. Lastly, chapters 13-17 explore smart hydrogels, engineered iron-oxide nanomaterials for magnetic hyperthermia, emerging sustainable material technology for fire safety, recent advances in unconventional machining of smart alloys, and critical parameters influencing high-strain rate deformation of materials. This monograph provides information for a broad readership including material and manufacturing engineers, researchers, students (at undergraduate levels or above) and entrepreneurs interested in manufacturing new products.

Hydrogen Migration and Mechanical Behavior of Hydrided Zirconium Alloys

Hydrogen Migration and Mechanical Behavior of Hydrided Zirconium Alloys PDF Author: Soyoung Kang
Publisher:
ISBN:
Category :
Languages : en
Pages : 0

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Book Description
Zirconium alloys have been widely used for nuclear fuel cladding materials in light-water nuclear reactors. The cladding corrodes as a result of exposure to the coolant water and produces hydrogen as a result of the corrosion reaction. A fraction of this hydrogen can be picked up into the cladding material. Once the hydrogen content reaches the terminal solid solubility, zirconium hydride particles start to precipitate. The cladding suffers waterside corrosion in service, leading to hydrogen ingress, which can redistribute in the cladding and form hydrides. Because these zirconium hydrides are more brittle than the zirconium matrix, they can deteriorate the ductility of the cladding. Therefore, understanding hydrogen behavior in cladding is important to maintain cladding integrity. This study aims to investigate hydrogen migration under a temperature gradient and mechanical behavior of hydrided zirconium alloys. The hydrogen transport and hydride precipitation /dissolution model HNGD was implemented in the fuel performance code BISON to predict hydrogen behavior. The hydrogen is distributed inhomogeneously in the cladding as a result of Fick's law and Soret effect. The hydrogen tends to move from higher to lower concentration governed by Fick's law and higher to lower temperature based on the Soret effect. Hydrogen migration tests were designed to determine the heat of transport value (Q*) of hydrogen in Zr, a parameter needed to evaluate the Soret effect. Hydrided samples were subjected to a long annealing schedule in a temperature gradient to re-distribute the hydrogen. The annealed samples were cut into several pieces along the temperature gradient, and the hydrogen contents were analyzed using hot vacuum extraction. The hydrogen distribution along the temperature gradient was observed in this experiment, and from this data, the heat of transport value (Q*) was determined. Further, the mechanical behavior of zirconium alloys was assessed using ring compression tests. The zirconium alloy tubes were characterized by electron backscatter diffraction (EBSD) to identify the microstructure of materials. Stress relieved anneal ZIRLO (SRA) and low Sn Partially recrystallized anneal LT ZIRLO (PRXA) show different grain shapes and sizes. After characterization, the zirconium alloy tubes were hydrogen charged and cut into 8 mm length rings. The ring samples were subjected to compression at 12 o'clock following a specified thermomechanical cycle. This thermomechanical treatment caused partial precipitation of radial hydrides in certain positions of the ring samples. The radial hydride fractions were characterized and showed a difference between ZIRLO and LT ZIRLO because of their different microstructures. Finite element modeling conducted using ABAQUS could then determine the threshold stress for two materials by comparing simulation results (stress state) and hydride morphologies. In addition, the ring compression tests for assessing hydrided cladding ductility for various hydride morphologies were conducted at room temperature. Ring samples with different radial hydride continuity factors (RHCF) were tested to determine their load-displacement curves. The 1% permanent strain and 2 % offset strain criteria were chosen to assess the ductility of samples. The ductility degrades with increasing RHCF.

Comprehensive Nuclear Materials

Comprehensive Nuclear Materials PDF Author:
Publisher: Elsevier
ISBN: 0081028660
Category : Science
Languages : en
Pages : 4871

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Book Description
Materials in a nuclear environment are exposed to extreme conditions of radiation, temperature and/or corrosion, and in many cases the combination of these makes the material behavior very different from conventional materials. This is evident for the four major technological challenges the nuclear technology domain is facing currently: (i) long-term operation of existing Generation II nuclear power plants, (ii) the design of the next generation reactors (Generation IV), (iii) the construction of the ITER fusion reactor in Cadarache (France), (iv) and the intermediate and final disposal of nuclear waste. In order to address these challenges, engineers and designers need to know the properties of a wide variety of materials under these conditions and to understand the underlying processes affecting changes in their behavior, in order to assess their performance and to determine the limits of operation. Comprehensive Nuclear Materials, Second Edition, Seven Volume Set provides broad ranging, validated summaries of all the major topics in the field of nuclear material research for fission as well as fusion reactor systems. Attention is given to the fundamental scientific aspects of nuclear materials: fuel and structural materials for fission reactors, waste materials, and materials for fusion reactors. The articles are written at a level that allows undergraduate students to understand the material, while providing active researchers with a ready reference resource of information. Most of the chapters from the first Edition have been revised and updated and a significant number of new topics are covered in completely new material. During the ten years between the two editions, the challenge for applications of nuclear materials has been significantly impacted by world events, public awareness, and technological innovation. Materials play a key role as enablers of new technologies, and we trust that this new edition of Comprehensive Nuclear Materials has captured the key recent developments. Critically reviews the major classes and functions of materials, supporting the selection, assessment, validation and engineering of materials in extreme nuclear environments Comprehensive resource for up-to-date and authoritative information which is not always available elsewhere, even in journals Provides an in-depth treatment of materials modeling and simulation, with a specific focus on nuclear issues Serves as an excellent entry point for students and researchers new to the field

Comprehensive Structural Integrity

Comprehensive Structural Integrity PDF Author: Ian Milne
Publisher: Elsevier
ISBN: 0080490735
Category : Business & Economics
Languages : en
Pages : 4647

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Book Description
The aim of this major reference work is to provide a first point of entry to the literature for the researchers in any field relating to structural integrity in the form of a definitive research/reference tool which links the various sub-disciplines that comprise the whole of structural integrity. Special emphasis will be given to the interaction between mechanics and materials and structural integrity applications. Because of the interdisciplinary and applied nature of the work, it will be of interest to mechanical engineers and materials scientists from both academic and industrial backgrounds including bioengineering, interface engineering and nanotechnology. The scope of this work encompasses, but is not restricted to: fracture mechanics, fatigue, creep, materials, dynamics, environmental degradation, numerical methods, failure mechanisms and damage mechanics, interfacial fracture and nano-technology, structural analysis, surface behaviour and heart valves. The structures under consideration include: pressure vessels and piping, off-shore structures, gas installations and pipelines, chemical plants, aircraft, railways, bridges, plates and shells, electronic circuits, interfaces, nanotechnology, artificial organs, biomaterial prostheses, cast structures, mining... and more. Case studies will form an integral part of the work.

Effect of Hydrogen and Hydride Morphology on the Tensile Properties of Zircaloy-2

Effect of Hydrogen and Hydride Morphology on the Tensile Properties of Zircaloy-2 PDF Author: W. J. Babyak
Publisher:
ISBN:
Category : Zircaloy-2
Languages : en
Pages : 54

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Book Description


Measurement and Interpretation of Electrical Properties of Zirconium Hydride for Hydrogen-to-metal Ratios Between 1.5 and 2

Measurement and Interpretation of Electrical Properties of Zirconium Hydride for Hydrogen-to-metal Ratios Between 1.5 and 2 PDF Author: P. W. Bickel
Publisher:
ISBN:
Category : Zirconium
Languages : en
Pages : 16

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Book Description


Structural Alloys for Nuclear Energy Applications

Structural Alloys for Nuclear Energy Applications PDF Author: Robert Odette
Publisher: Newnes
ISBN: 012397349X
Category : Technology & Engineering
Languages : en
Pages : 673

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Book Description
High-performance alloys that can withstand operation in hazardous nuclear environments are critical to presentday in-service reactor support and maintenance and are foundational for reactor concepts of the future. With commercial nuclear energy vendors and operators facing the retirement of staff during the coming decades, much of the scholarly knowledge of nuclear materials pursuant to appropriate, impactful, and safe usage is at risk. Led by the multi-award winning editorial team of G. Robert Odette (UCSB) and Steven J. Zinkle (UTK/ORNL) and with contributions from leaders of each alloy discipline, Structural Alloys for Nuclear Energy Applications aids the next generation of researchers and industry staff developing and maintaining steels, nickel-base alloys, zirconium alloys, and other structural alloys in nuclear energy applications. This authoritative reference is a critical acquisition for institutions and individuals seeking state-of-the-art knowledge aided by the editors’ unique personal insight from decades of frontline research, engineering and management. Focuses on in-service irradiation, thermal, mechanical, and chemical performance capabilities. Covers the use of steels and other structural alloys in current fission technology, leading edge Generation-IV fission reactors, and future fusion power reactors. Provides a critical and comprehensive review of the state-of-the-art experimental knowledge base of reactor materials, for applications ranging from engineering safety and lifetime assessments to supporting the development of advanced computational models.