Process-based Modeling for Cradle-to-gate Energy and Carbon Footprint Reduction in Product Design

Process-based Modeling for Cradle-to-gate Energy and Carbon Footprint Reduction in Product Design PDF Author: Ahmed J. Alsaffar
Publisher:
ISBN:
Category : Manufacturing processes
Languages : en
Pages : 0

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Book Description
Interest in accounting for environmental impacts of products, processes, and systems during the design phase is increasing. Numerous studies have undertaken investigations for reducing environmental impacts across the product life cycle. Efforts have also been launched to quantify such impacts more accurately. Life cycle energy consumption and carbon footprint are among the most frequently adopted and investigated environmental performance metrics. As efforts continue to incorporate environmental sustainability into product design, struggles persist in concurrent consideration of environmental impacts resulting from the manufacturing processes and supply chain network design. Thus, the objective of this research is to present a framework for reducing product cradle-to-gate energy consumption and carbon footprint through simultaneous consideration of manufacturing processes and supply chain activities. The framework developed in this thesis relies on unit process modeling, and is demonstrated for production of a bicycle pedal. It is shown that simultaneous consideration of manufacturing and supply chain processes can impact decision-making and improve product environmental sustainability at the design stage. The work presented contributes to the state of the science in sustainable design and manufacturing research. In addition, a point of departure is established for the research community to move current efforts forward for concurrent consideration of multiple stages of the product life cycle in pursuit of environmental, economic, and social sustainability.

Process-based Modeling for Cradle-to-gate Energy and Carbon Footprint Reduction in Product Design

Process-based Modeling for Cradle-to-gate Energy and Carbon Footprint Reduction in Product Design PDF Author: Ahmed J. Alsaffar
Publisher:
ISBN:
Category : Manufacturing processes
Languages : en
Pages : 0

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Book Description
Interest in accounting for environmental impacts of products, processes, and systems during the design phase is increasing. Numerous studies have undertaken investigations for reducing environmental impacts across the product life cycle. Efforts have also been launched to quantify such impacts more accurately. Life cycle energy consumption and carbon footprint are among the most frequently adopted and investigated environmental performance metrics. As efforts continue to incorporate environmental sustainability into product design, struggles persist in concurrent consideration of environmental impacts resulting from the manufacturing processes and supply chain network design. Thus, the objective of this research is to present a framework for reducing product cradle-to-gate energy consumption and carbon footprint through simultaneous consideration of manufacturing processes and supply chain activities. The framework developed in this thesis relies on unit process modeling, and is demonstrated for production of a bicycle pedal. It is shown that simultaneous consideration of manufacturing and supply chain processes can impact decision-making and improve product environmental sustainability at the design stage. The work presented contributes to the state of the science in sustainable design and manufacturing research. In addition, a point of departure is established for the research community to move current efforts forward for concurrent consideration of multiple stages of the product life cycle in pursuit of environmental, economic, and social sustainability.

Sustainability Through Innovation in Product Life Cycle Design

Sustainability Through Innovation in Product Life Cycle Design PDF Author: Mitsutaka Matsumoto
Publisher: Springer
ISBN: 9811004714
Category : Science
Languages : en
Pages : 1000

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Book Description
This book consists of chapters based on selected papers presented at the EcoDesign2015 symposium (9th International Symposium on Environmentally Conscious Design and Inverse Manufacturing). The symposium, taking place in Tokyo in December 2015, has been leading the research and practices of eco-design of products and product-related services since it was first held in 1999. The proceedings of EcoDesign2011 were also published by Springer. Eco-design of products and product-related services (or product life cycle design) are indispensable to realize the circular economy and to increase resource efficiencies of our society. This book covers the state of the art of the research and the practices in eco-design, which are necessary in both developed and developing countries. The chapters of the book, all of which were peer-reviewed, have been contributed by authors from around the world, especially from East Asia, Europe, and Southeast Asia. The features of the book include (1) coverage of the latest topics in the field, e.g., global eco-design management, data usage in eco-design, and social perspectives in eco-design; (2) an increased number of authors from Southeast Asian countries, with a greater emphasis on eco-design in emerging economies; (3) high-quality manuscripts, with the number of chapters less than half of that of the previous book.

Environmental Carbon Footprints

Environmental Carbon Footprints PDF Author: Subramanian Senthilkannan Muthu
Publisher: Butterworth-Heinemann
ISBN: 012812850X
Category : Technology & Engineering
Languages : en
Pages : 472

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Book Description
Environmental Carbon Footprints: Industrial Case Studies provides a wide range of industrial case-studies, beginning with textiles, energy systems and bio-fuels. Each footprint is associated with background information, scientific consensus and the reason behind its invention, methodological framework, assessment checklist, calculation tool/technique, applications, challenges and limitations. More importantly, applications of each indicator/framework in various industrial sectors and their associated challenges are presented. As case studies are the most flexible of all research designs, this book allows researchers to retain the holistic characteristics of real-life events while investigating empirical events. Includes case studies from various industries, such as textiles, energy systems and conventional and bio-fuels Provides the calculation tool/technique, applications, challenges and limitations for determining carbon footprints on an industry by industry basis Presents the background information, scientific consensus and reason behind each case study

Activity-based Allocation and Optimization for Carbon Footprint and Cost in Product Lifecycle

Activity-based Allocation and Optimization for Carbon Footprint and Cost in Product Lifecycle PDF Author: Fangzhi Gui
Publisher: Infinite Study
ISBN:
Category : Mathematics
Languages : en
Pages : 20

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Book Description
Low-carbon design is a sustainable method, which coordinates the carbon footprint, cost and performance of each stage in product lifecycle from the design source to satisfying low-carbon demand. It is also a significant technology to reduce the carbon emission before manufacturing. To effectively and efficiently reduce the carbon emission, a low carbon-oriented design method is studied in product lifecycle.

Optimizing Sustainable Product Development

Optimizing Sustainable Product Development PDF Author: Meysam Salari
Publisher:
ISBN:
Category :
Languages : en
Pages : 84

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Book Description
Global warming, which is caused by increasing concentrations of carbon emissions, mainly results from human activities, such as fossil fuel burning and deforestation. In order to alleviate global warming and its adverse effects, many countries including the United States and the European Union members have attempted to enact legislation or design market-based carbon trading mechanisms to control carbon emissions. Analyzing the impact of such governmental legislation on developing products has been studied, both in theory and practice. Firms need to incorporate governmental regulations and consider environmental issues and reduced carbon emission in their product development processes, this thesis presents three models for sustainable product development. All models consider environmental issues and cost for the whole life cycle of the product, from the extraction of raw materials to the end of life of the product. Three group of customer requirements are defined as cost, quality and sustainability. The objective of the models is to maximize utility to the customers for these groups of customer requirements. In all three models, three groups of customer requirements are translated to design specifications and the utility of each group is evaluated. The first model is a scoring model to compare between different designs and select the best one; the second model is an optimization model, which provides optimum value for design specifications while maximizing the total utility to the customers for the final design. And finally, the third model is a two-stage stochastic optimization model in which the weights of customer requirements are considered as uncertain parameters. This model also provides the optimum value for design specifications while modeling the weight of customer requirements as an uncertain parameter. The last two models are non-linear, non-convex models with certain conditions and are solved using the Branch-and-Reduce Optimization Navigator methodology. In all three models, Quality Function Deployment is applied to make trade-offs within each group of customer requirements and multi-attribute utility theory is used to make trade-offs between three groups of customer requirements. All three models are applied to a case study, and results show that introducing uncertainty in the parameters increases the total utility by 9.41%, and the optimization model also has the potential to help designers find an optimum design yielding higher customer satisfaction, reducing the time of product development process and making the final design more reliable based on stakeholder's opinions.

Green Energy to Sustainability: Strategies for Global Industries

Green Energy to Sustainability: Strategies for Global Industries PDF Author: Alain A. Vertes
Publisher: John Wiley & Sons
ISBN: 1119152038
Category : Science
Languages : en
Pages : 704

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Book Description
Reviews the latest advances in biofuel manufacturing technologies and discusses the deployment of other renewable energy for transportation Aimed at providing an interface useful to business and scientific managers, this book focuses on the key challenges that still impede the realization of the billion-ton renewable fuels vision. It places great emphasis on a global view of the topic, reviewing deployment and green energy technology in different countries across Africa, Asia, South America, the EU, and the USA. It also integrates scientific, technological, and business development perspectives to highlight the key developments that are necessary for the global replacement of fossil fuels with green energy solutions. Green Energy to Sustainability: Strategies for Global Industries examines the most recent developments in biofuel manufacturing technologies in light of business, financial, value chain, and supply chain concerns. It also covers the use of other renewable energy sources like solar energy for transportation and proposes a view of the challenges over the next two to five decades, and how these will deeply modify the industrial world in the third millennium. The coming of age of electric vehicles is also looked at, as is the impact of their deployment on the biomass to biofuels value chain. Offers extensive updates on the field of green energy for global industries Covers the structure of the energy business; chemicals and diesel from biomass; ethanol and butanol; hydrogen and methane; and more Provides an expanded focus on the next generation of energy technologies Reviews the latest advances in biofuel manufacturing technologies Integrates scientific, technological and business perspectives Highlights important developments needed for replacing fossil fuels with green energy Green Energy to Sustainability: Strategies for Global Industries will appeal to academic researchers working on the production of fuels from renewable feedstocks and those working in green and sustainable chemistry, and chemical/process engineering. It is also an excellent textbook for courses in bioprocessing technology, renewable resources, green energy, and sustainable chemistry.

Sustainable Hard Machining

Sustainable Hard Machining PDF Author: Ashok Kumar Sahoo
Publisher: CRC Press
ISBN: 1040086772
Category : Technology & Engineering
Languages : en
Pages : 234

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Book Description
Sustainable Hard Machining: Implementation and Assessment analyzes the various methodologies of cooling and lubrication employed during hard machining operations, along with their potential contributions towards achieving sustainable machining. It includes the needs, challenges and trends towards sustainable hard machining of difficult-to-cut materials through the application of dry, minimum quantity lubrication (MQL), cryogenic and nanofluid assisted MQL for environmental, economic, ecological and societal benefits, leading to environmentally cleaner sustainable machining. Features: Provides an introduction to hard machining, sustainability and environmentally conscious machining Discusses dry and minimum quantity lubrication (MQL) based hard machining Includes computational methods and optimization in hard machining Reviews nano-cutting fluids in hard machining Explores cryogenic cooling in hard machining This book is aimed at graduate students and researchers in mechanical engineering, manufacturing and materials science.

Product Design for the Environment

Product Design for the Environment PDF Author: Fabio Giudice
Publisher: CRC Press
ISBN: 1420001043
Category : Science
Languages : en
Pages : 517

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Book Description
In recent years the increased awareness of environmental issues has led to the development of new approaches to product design, known as Design for Environment and Life Cycle Design. Although still considered emerging and in some cases radical, their principles will become, by necessity, the wave of the future in design. A thorough exploration of t

Low Carbon Manufacturing

Low Carbon Manufacturing PDF Author: Sakada Tridech
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
The requirement and awareness of the carbon emissions reduction in several scales and application of sustainable manufacturing have been now critically reviewed as important manufacturing trends in the 21st century. The key requirements for carbon emissions reduction in this context are energy efficiency, resource utilization, waste minimization and even the reduction of total carbon footprint. The recent approaches tend to only analyse and evaluate carbon emission contents of interested engineering systems. However, a systematic approach based on strategic decision making has not been officially defined with no standards or guidelines further formulated yet. The above requirements demand a fundamentally new approach to future applications of sustainable low carbon manufacturing. Energy and resource efficiencies and effectiveness based low carbon manufacturing (EREEbased LCM) is thus proposed in this research. The proposed EREE-based LCM is able to provide the systematic approach for integrating three key elements (energy efficiency, resource utilization and waste minimization) and taking account of them comprehensively in a scientific manner. The proposed approach demonstrates the solution for reducing carbon emissions in manufacturing systems at both the machine and shop floor levels. An integrated framework has been developed to demonstrate the feasible approach to achieve effective EREE-based LCM at different manufacturing levels including machine, shop floor, enterprise and supply chains. The framework is established in the matrix form with appropriate tools and methodologies related to the three keys elements at each manufacturing level. The theoretical model for EREE-based LCM is also presented, which consists of three essential elements including carbon dioxide emissions evaluation, an optimization method and waste reduction methodology. The preliminary experiment and simulations are carried out to evaluate the proposed concept. The modelling of EREE-based LCM has been developed for both the machine and shop floor levels. At the machine level, the modelling consists of the simulation of energy consumption due to the effect of machining set-up, the optimization model and waste minimization related to the optimized machining set-up. The simulation is established using sugeno type fuzzy logic. The learning method uses on experimental data (cutting trials) while the optimization model is created using mamdani type fuzzy logic with grey relational grade technique. At the shop floor level, the modelling is designed dependent on the cooperation with machine level modelling. The determination of the work assignment including machining set-up depends on fuzzy integer linear programming for several objectives with the evaluation of energy consumption data from machine level modelling. The simulation method is applied as the part of shop floor level modelling in order to maximize resource utilization and minimize undesired waste. The output from the shop floor level modelling is machine production a planning with preventive plan that can minimize the total carbon footprint. The axiomatic design theory has been applied to generate the comprehensive conceptual model E-R-W-C (energy, resource, waste and carbon footprint) of EREE-based LCM as a generic perspective of the systematic modelling. The implementation of EREE-based LCM on both the machine and shop floor levels are demonstrated using MATLAB toolbox and ProModel based simulation. The proposed concept, framework and modelling have been further evaluated and validated through case studies and experimental results.

Product Engineering

Product Engineering PDF Author: Doru Talaba
Publisher: Springer Science & Business Media
ISBN: 1402029330
Category : Technology & Engineering
Languages : en
Pages : 548

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Book Description
This book contains an edited version of the lectures and selected contributions presented during the Advanced Summer Institute on “Product Engineering: Eco-Design, Technologies and Green Energy” organized at the st Transilvania University of Brasov (Romania) in the period 14-21 of July 2004. The Advanced Summer Institute (ASI) was organized in the framework of the European FP5 funded project “ADEPT – Advanced computer aided Design of Ecological Products and Technologies integrating green energy sources” and was devoted to the Product Engineering field, with particular attention to the aspects related to the environmentally conscious design and green energy sources. The objective of the ASI was to create the framework for meeting of leading scientists with PhD holders and advanced PhD students carrying out research in the field of Eco-Design, CAD, Simulation technologies, Robotics, Manufacturing and green energy sources. The aim was to create conditions for high level training through a series of 15 invited lectures presented by world reputed scientists, as well as to give possibilities for young researchers to present their achievements and to establish professional contacts. The ASI was seen also as an opportunity for academics, practitioners and consultants from Europe and elsewhere who are involved in the study, management, development and implementation of product engineering principles in the learning and teaching sectors, as well as professionals to come together and share ideas on projects and examples of best practice.