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Author: Martin Greiner
Publisher: GRIN Verlag
ISBN: 366810123X
Category : Business & Economics
Languages : en
Pages : 14
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Book Description
Scientific Essay from the year 2015 in the subject Business economics - Operations Research, Comenius University in Bratislava (Faculty of Management), language: English, abstract: Overall Equipment Effectiveness (OEE) is a ratio of the actual output over the figure it could be theoretically, and is calculated by a multiple of three components, all of which relate to actual versus theoretical values; availability, performance and quality (Lannone and Nenni, 2013). Another relevant interpretation of the acronym OEE was devised by Vijayakumar and Gajendran (2014, p. 47), providing three principles for maximising the OEE value, where O represents its objective of accomplishing organisational goal(s), E is the efficiency resulting from doing things right, and E for effectiveness which is a consequence of doing the right thing. The major purpose of OEE is used to improve overall manufacturing production performance. The measurement demonstrates how well the production process matches the planned process, its value is reliant on the multiple of the three components, availability, performance and quality but industry average values are well below the 100% figure. In reality world class performance is regarded as and OEE value equivalent to 85%, however, in most cases the actual figure is much lower, between 60% and 70% (Lannone and Nenni, 2013). Automotive manufacturers who are able to reduce the length of manufacturing processes by as little as a few seconds can leverage productivity by one or two extra vehicles a day, generating additional revenue in the long term (Montpass, 2014). Hence in this presentation the reasons for the gap are appraised, particularly in relation to automotive manufacturing. Initially an overview of each of the components and the factors that most negatively impact on the OEE value are provided, followed by the most up to date interventions that are being employed to improve OEE. In an industry in which consumption is declining (Marketline, 2015) and competition for sales increasingly fierce, the OEE value is vital to productivity and competitive advantage.
Author: Martin Greiner
Publisher: GRIN Verlag
ISBN: 366810123X
Category : Business & Economics
Languages : en
Pages : 14
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Book Description
Scientific Essay from the year 2015 in the subject Business economics - Operations Research, Comenius University in Bratislava (Faculty of Management), language: English, abstract: Overall Equipment Effectiveness (OEE) is a ratio of the actual output over the figure it could be theoretically, and is calculated by a multiple of three components, all of which relate to actual versus theoretical values; availability, performance and quality (Lannone and Nenni, 2013). Another relevant interpretation of the acronym OEE was devised by Vijayakumar and Gajendran (2014, p. 47), providing three principles for maximising the OEE value, where O represents its objective of accomplishing organisational goal(s), E is the efficiency resulting from doing things right, and E for effectiveness which is a consequence of doing the right thing. The major purpose of OEE is used to improve overall manufacturing production performance. The measurement demonstrates how well the production process matches the planned process, its value is reliant on the multiple of the three components, availability, performance and quality but industry average values are well below the 100% figure. In reality world class performance is regarded as and OEE value equivalent to 85%, however, in most cases the actual figure is much lower, between 60% and 70% (Lannone and Nenni, 2013). Automotive manufacturers who are able to reduce the length of manufacturing processes by as little as a few seconds can leverage productivity by one or two extra vehicles a day, generating additional revenue in the long term (Montpass, 2014). Hence in this presentation the reasons for the gap are appraised, particularly in relation to automotive manufacturing. Initially an overview of each of the components and the factors that most negatively impact on the OEE value are provided, followed by the most up to date interventions that are being employed to improve OEE. In an industry in which consumption is declining (Marketline, 2015) and competition for sales increasingly fierce, the OEE value is vital to productivity and competitive advantage.
Author: D.H. Stamatis
Publisher: CRC Press
ISBN: 1439814082
Category : Business & Economics
Languages : en
Pages : 504
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Book Description
A valuable tool for establishing and maintaining system reliability, overall equipment effectiveness (OEE) has proven to be very effective in reducing unscheduled downtime for companies around the world. So much so that OEE is quickly becoming a requirement for improving quality and substantiating capacity in leading organizations, as well as a required area of study for the ISO/TS 16949. Breaking down the methodology from a historical perspective, The OEE Primer: Understanding Overall Equipment Effectiveness, Reliability, and Maintainability explores the overall effectiveness of machines and unveils novel methods that focus on design improvement—including hazard analysis, rate of change of failure (ROCOF) analysis, failure rate finite element analysis (FEA), and theory of inventive problem solving (TRIZ). It covers loss of effectiveness, new machinery, electrical maintenance issues, Weibull distribution, measurement techniques, and mechanical and electrical reliability. The book also: Discusses Reliability and Maintainability (R&M), not as tools to be used in specific tasks, rather as a discipline Covers the application of OEE as an overall improvement tool Assesses existing and new equipment from classical, reliability, and maintainability perspectives Includes downloadable resources with more than 100 pages of appendices and additional resources featuring statistical tables, outlines, case studies, guidelines, and standards Introducing the classical approach to improvement, this book provides an understanding of exactly what OEE is and how it can be best applied to address capacity issues. Highlighting mechanical and electrical opportunities throughout, the text includes many tables, forms, and examples that clearly illustrate and enhance the material presented.
Author: Seiichi Nakajima
Publisher:
ISBN:
Category : Business & Economics
Languages : en
Pages : 172
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Book Description
TPM (Total Productive Maintenance) is an innovative approach to maintenance. This book introduces TPM to managers and outlines a three-year program for systematic TPM development and implementation.
Author: Robert C. Hansen
Publisher: Industrial Press Inc.
ISBN: 9780831131388
Category : Business & Economics
Languages : en
Pages : 294
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Book Description
An innovative book that centers on developing and measuring true Overall Equipment Effectiveness (OEE), which as the author demonstrates, correlates with factory output and has a strong link to profitability.
Author: Productivity Press Development Team
Publisher: Productivity Press
ISBN: 9781138438682
Category :
Languages : en
Pages :
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Book Description
Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features
Author: Shwetank Avikal
Publisher: CRC Press
ISBN: 1000454452
Category : Technology & Engineering
Languages : en
Pages : 197
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Book Description
A large and growing number of manufacturers are realizing the substantial financial and environmental benefits of sustainable business practices. To develop more sustainable societies, industries need to better understand how to respond to environmental, economic, and social challenges and transform industrial behavior. The objective of this book is to provide the required knowledge and accelerate the transition towards a sustainable industrial system. The book will help industries to enhance operational efficiency by reducing costs and waste. It will help them increase customer response, reach new customers, and gain competitive advantage. It offers innovation, scenario planning, and strategic analysis that goes beyond compliance, as well as case studies and remedies to the industry 4.0 challenges. Professionals, as well as students, can refer to this book to add to their knowledge on Industry 4.0 and develop new ideas and solutions to the existing and future problems.
Author: Mohammed Hamed Ahmed Soliman
Publisher:
ISBN:
Category :
Languages : en
Pages : 38
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Book Description
Overall equipment efficiency (OEE) is a total productive maintenance (TPM) module; machine capacity is a part of all three terms: availability, performance, and quality. Each term present numerous improvement opportunities.
Author: Arno Koch
Publisher: Productivity Press
ISBN: 9781563272158
Category : Business & Economics
Languages : en
Pages :
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Book Description
Performance . . . downtime . . . quality . . . availability . . . defects . . . How well do you know your machines? Do you truly know how substantial your equipment-related losses are? Calculating overall equipment effectiveness is a crucial element of any serious commitment to reduce equipment- and process-related wastes through Total Productive Maintenance and other lean manufacturing methods. Success with TPM, in particular, depends on consistently and accurately measuring machine and process performance. "OEE Toolkit: Practical Software for Measuring Overall Equipment Effectiveness" provides detailed information daily on how effectively your machines are running by quantifying and visually highlighting where losses in availability, speed, and quality occur and how they impact overall equipment effectiveness. This calculation, made easy by the OEE Toolkit software, provides a powerful performance measurement on which you can base systematic, focused improvement efforts. Capturing and processing performance data on critical machines is challenging. Daily data collection and analysis often involve time-consuming and costly processes. Now, Productivity's OEE Toolkit eliminates most of the burden of data processing. The OEE Toolkit's emphasis on visual management helps you get more information from collected data. You enter very small amounts of data, the OEE Toolkit does the calculations and analysis for you, and you get more information about your machine performance than you ever thought possible. In today's competitive environment you cannot settle for a goal less ambitious than the total elimination of breakdowns and other losses. You can't improve what you don't measure, and OEE is a powerful indicator of where your losses are occurring. The fine-tuned, automated analysis of the OEE Toolkit pinpoints where to make improvements that will significantly impact your bottom line. There are no excuses for ineffective equipment, only causes. Expose those causes and root them out today with the OEE Toolkit. Key Benefits: One universal tool -- processes information about machines through the same interface (Basic package covers 10 machines) Calculates losses in availability, performance, and quality Easy to learn and use Every operator can participate Minimal input, maximal information Flexible to the needs of the user Lets you measure the performance of many machines Supports operators in learning about equipment and focusing on the losses Expandable to future needs Key Features: Data-entry screen designed for optimal speed and ease of use Extensive data analysis for concrete information to pinpoint the causes of losses Standardized reporting formats for effective comparisons of equipment effectiveness Color-coded visual control features for determining at a glance whether OEE is in your acceptable range Many ways to analyze and look at data, including: Bar/line graphs of OEE and its components for a specific shift or team for a specificday or period Bar/line graphs of OEE trends over time Bar graphs of OEE and losses in effectiveness over time Pareto charts for time use categories, sorted by minutes, frequency, and average duration Bar graph of specific time use categories over time Commonly used reliability and maintainability indicators: mean time betweenfailures, failure frequency rate, mean time to repair, and failure rate Mountain graph of production output (good product, scrap, rework) over time Bar graph of production and on status (in relation to user-defined target output for each machine) for all machines tracked during a period Pie chart of utilization categories Contents Software CD 112-page manual System Requirements Personal computer with 100 MHz (or higher) Pentium processor 16 Mbytes or more of system RAM 10 Mbytes free hard disk space SVGA 800 x 600 video adapter 4X CD-ROM DRIVE Microsoft Windows-supported color printer Windows 95, Windows 98, or Windows NT 4.0 (with Service Pack 2 or greater) ABOUT THE AUTHOR Arno Koch has been involved in the information technology field for over ten years and has trained hundreds of people in the fields of automation and systems administration and participated in numerous IT projects. He currently is a senior consultant with Blom Consultancy, Netherlands, Europe's leading World Class Manufacturing consultancy bureau. There, he merges his knowledge of IT, administration, and management with the Japanese approach to makingsystems work. Call your Productivity Press Account Manager at 800-394-6868 about multiple-userlicensing and network pricing. Includes: Software CD, 112-page manual, 30 days phone and email technical support Basic package tracks 10 machines. Call for pricing for additional machines
Author: Brian H. Maskell
Publisher: CRC Press
ISBN: 9780915299997
Category : Business & Economics
Languages : en
Pages : 448
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Book Description
If your company is adopting world class manufacturing techniques, you'll need new methods of performance measurement to control production variables. In practical terms, this book describes the new methods of performance measurement and how they are used in a changing environment. For manufacturing managers, as well as cost accountants, it provides the theoretical foundation for these innovative methods and is supported by extensive practical examples.
Author: Shigeo Shingo
Publisher: Routledge
ISBN: 1351469495
Category : Business & Economics
Languages : en
Pages : 384
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Book Description
Written by the industrial engineer who developed SMED (single-minute exchange of die) for Toyota, A Revolution in Manufacturing provides a full overview of this powerful just in time production tool. It offers the most complete and detailed instructions available anywhere for transforming a manufacturing environment in ways that will speed up produ
