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Author: Marvin Hardt
Publisher: Apprimus Wissenschaftsverlag
ISBN: 3985550611
Category : Technology & Engineering
Languages : en
Pages : 204
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Book Description
The scientific goal of the present work was to model the workpiece material behavior of steels in the metal cutting process depending on the occurring thermo-mechanical loads. The results of this work shall make a significant contribution to the predictive process design of the cutting process by means of Finite Element (FE) simulations for the virtual representation of the reality in the sense of the digital twin. To achieve the objective, extensive empirical examinations were conducted in a first step, which included conventional material scientific and orthogonal cutting tests. This enabled the establishment of a database of the workpiece response with increasing thermo-mechanical loads. During the orthogonal cutting examinations, integral and locally resolved process results were measured, which were used as calibration and validation variables in the modeling of the workpiece material behavior. By extending an established friction test bench with a workpiece pre-heating system, the friction conditions between tool and workpiece could be investigated under conditions equivalent to the cutting process. Based on the experimental results, a friction model was derived, in which the observed effects of thermal softening and the localized adhesion-induced increase in the apparent friction coefficient were superposed. A phenomenological material model was developed to describe the workpiece material behavior in the cutting process. The formulation of the material mode was developed based on empirical examinations as well as results from the state of the art. The material model was implemented in an FE-chip formation simulation using a subroutine. A hybrid optimization algorithm was developed to inversely determine the material model parameters. By means of the optimization algorithm, the material model parameters could be systematically determined inversely, taking the experimentally determined process observables into account. An automated procedure linked to a user interface lowered the entry hurdle for industrial companies and unexperienced users of FE-simulations and reduced the computational effort for the inverse parameter determination to about 10 days of computational execution time. The quality of the developed models and the determined model parameters were further verified by a final deduction step using the industrial example of face turning.
Author: Marvin Hardt
Publisher: Apprimus Wissenschaftsverlag
ISBN: 3985550611
Category : Technology & Engineering
Languages : en
Pages : 204
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Book Description
The scientific goal of the present work was to model the workpiece material behavior of steels in the metal cutting process depending on the occurring thermo-mechanical loads. The results of this work shall make a significant contribution to the predictive process design of the cutting process by means of Finite Element (FE) simulations for the virtual representation of the reality in the sense of the digital twin. To achieve the objective, extensive empirical examinations were conducted in a first step, which included conventional material scientific and orthogonal cutting tests. This enabled the establishment of a database of the workpiece response with increasing thermo-mechanical loads. During the orthogonal cutting examinations, integral and locally resolved process results were measured, which were used as calibration and validation variables in the modeling of the workpiece material behavior. By extending an established friction test bench with a workpiece pre-heating system, the friction conditions between tool and workpiece could be investigated under conditions equivalent to the cutting process. Based on the experimental results, a friction model was derived, in which the observed effects of thermal softening and the localized adhesion-induced increase in the apparent friction coefficient were superposed. A phenomenological material model was developed to describe the workpiece material behavior in the cutting process. The formulation of the material mode was developed based on empirical examinations as well as results from the state of the art. The material model was implemented in an FE-chip formation simulation using a subroutine. A hybrid optimization algorithm was developed to inversely determine the material model parameters. By means of the optimization algorithm, the material model parameters could be systematically determined inversely, taking the experimentally determined process observables into account. An automated procedure linked to a user interface lowered the entry hurdle for industrial companies and unexperienced users of FE-simulations and reduced the computational effort for the inverse parameter determination to about 10 days of computational execution time. The quality of the developed models and the determined model parameters were further verified by a final deduction step using the industrial example of face turning.
Author: Prakash Mahadeo Dixit
Publisher: Springer Science & Business Media
ISBN: 1848001894
Category : Technology & Engineering
Languages : en
Pages : 599
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Book Description
Written by authorities in the subject, this book provides a complete treatment of metal forming and machining by using the computational techniques FEM, fuzzy set theory and neural networks as modelling tools. The algorithms and solved examples included make this book of value to postgraduates, senior undergraduates, and lecturers and researchers in these fields. Research and development engineers and consultants for the manufacturing industry will also find it of use.
Author: P.R.N. Childs
Publisher: Butterworth-Heinemann
ISBN: 0080524028
Category : Technology & Engineering
Languages : en
Pages : 420
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Book Description
Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years.Of interest to all mechanical, manufacturing and materials engineersTheoretical and practical problems addressed
Author: Philippe Boisse
Publisher: Elsevier Science & Technology
ISBN:
Category : Crafts & Hobbies
Languages : en
Pages : 184
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Book Description
In recent years, significant developments have taken place in the application of computational mechanics to cutting and forming operations. The process itself can be affected by very high flow stresses that occur under the extreme conditions created by such operations. . Material behavior, friction, wear and related phenomena can be studied both in actual manufacturing operations and in test set-ups, and mathematical relations thus derived, but doubts have recently arisen about the relationship of such extrapolations to actual industrial operations. The contributors discuss the state of the art and new developments with emphasis on friction and flow stress in actual industrial processes, the modeling of friction and flow stress, the testing under simulated conditions in order to model friction and flow stress in actual industrial processes, the acquisition of detailed information related to fundamental aspects of recent developments like the use of coated tools, high speed machining, unusual workmaterials,,and microprocessing.
Author: Bin Shi
Publisher:
ISBN:
Category : Metal-cutting
Languages : en
Pages : 182
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Book Description
Author: John Mescall
Publisher: Springer Science & Business Media
ISBN: 1461337879
Category : Science
Languages : en
Pages : 327
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Book Description
The Army Materials and Mechanics Research Center in coopera tion with the Materials Science Group of the Department of Chemical Engineering and Materials Science of Syracuse University has been conducting the Annual Sagamore Army Materials Research Conference since 1954. The specific purpose of these conferences has been to bring together scientists and engineers from academic institutions, industry, and government who are uniquely qualified to explore in depth a subject of importance to the Department of Defense, the Army, and the scientific community. The proceedings of this conference, entitled MATERIAL BEHAVIOR UNDER HIGH STRESS AND ULTRAHIGH LOADING RATES, will be published in two parts. The topics covered in the present volume include dynamic plasticity, adiabatic shear/localized deformation, and dynamic fracture mechanics. Papers dealing with ordnance applica tions, projectile launch environment, and recent work-in-progress will appear as an AMMRC Technical Report and will have more limited distribution in accordance with recent Army guidelines. The Conference Chairmen are particularly grateful to the members of the Program Committee. We wish also to acknowledge the assistance of Mr. Charles Polley of the Army Materials and Mechanics Research Center, Mr. Robert Sell, Ms. Helen Brown DeMascio, and Ms. Mary Ann Holmquist of Syracuse University throughout the con ference planning stages and the publication of the text. The continued active interest in and support of these confer ences by Dr. E. Wright and Col. George Sibert, Direct and Deputy Director/Commander, respectively, of the Army Materials and Mechan ics Research Center, is appreciated.
Author: David A. Stephenson
Publisher: CRC Press
ISBN: 1315362686
Category : Technology & Engineering
Languages : en
Pages : 947
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Book Description
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
Author: Wit Grzesik
Publisher: Elsevier
ISBN: 0444637206
Category : Technology & Engineering
Languages : en
Pages : 610
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Book Description
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
Author: Xi Peng Xu
Publisher: Trans Tech Publications Ltd
ISBN: 3038262730
Category : Technology & Engineering
Languages : en
Pages : 780
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Book Description
The volume tends to present to the readers the recent advances in the field of machining and advanced manufacturing technology. It is therefore valuable to production and research engineers, research students and academics in the field. Volume is indexed by Thomson Reuters CPCI-S (WoS). The 131 peer reviewed papers are grouped as follows: Chapter 1: Theory and Technology of Cutting and Grinding; Chapter 2: New Technologies of Tool; Chapter 3: Precision and Ultra Precision Machining; Chapter 4: Advanced Manufacturing Technology; Chapter 5: Micro and Nano Technology; Chapter 6: Mechanical Manufacturing Experiment and Detection Technology; Chapter 7: Automation and Modern Manufacturing System
Author: Viktor P. Astakhov
Publisher: CRC Press
ISBN: 1466571772
Category : Science
Languages : en
Pages : 321
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Book Description
Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects: considering the system engineering of the cutting process id
