Fabrication of Full-scale Fiber-reinforced Hot-gas Filters by Chemical Vapor Depostion. Final Report, November 1, 1994 -- December 32, 1995 PDF Download
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Languages : en
Pages : 52
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The overall goal of this contract and its extensions has been to develop a hot gas candle filter which is light weight, has a thin wall, resists mechanical and thermal shock, and is resistive to alkali attack. A ceramic fiber reinforced, ceramic matrix composite approach has been followed to fabricate this new candle filter. Past reports covered the first test results of two ceramic composite candle filters at the Westinghouse Science and Technology Center in March of 1993, subsequent improvements made in the filters construction and fabrication processing, and the testing of six improved full size, 60 mm diameter by 1575 mm length, filters that met or exceeded performance requirements set for them. Completion of the 172 hours of simulated PFBC testing and thermal transients plus maintaining less than 4 ppm clean side ash concentration provided a basis for moving to the next step of testing in the Tidd PFBCC Demonstration Project. In this contract extension 3M fabricated 110 filters to be used for tests in demonstration power plant facilities and other tests that become available. The filters were tested to meet all quality assurance specifications and inventoried for Oak Ridge National Laboratory, ORNL. The filters are being shipped to various industrial, university, and national laboratory test facilities as requested by ORNL. Ten ceramic composite filters were installed in December, 1994 in the Tidd PFBC Demonstration Project filter vessel for their test period No. 5. Five filters were installed in a top cluster and five in a bottom cluster. The filters were removed in May 1995 after operating for 1 1 1 0 hours in a temperature range of 760°C to 843°C, with 80% of the run above 815°C.
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Languages : en
Pages : 52
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The overall goal of this contract and its extensions has been to develop a hot gas candle filter which is light weight, has a thin wall, resists mechanical and thermal shock, and is resistive to alkali attack. A ceramic fiber reinforced, ceramic matrix composite approach has been followed to fabricate this new candle filter. Past reports covered the first test results of two ceramic composite candle filters at the Westinghouse Science and Technology Center in March of 1993, subsequent improvements made in the filters construction and fabrication processing, and the testing of six improved full size, 60 mm diameter by 1575 mm length, filters that met or exceeded performance requirements set for them. Completion of the 172 hours of simulated PFBC testing and thermal transients plus maintaining less than 4 ppm clean side ash concentration provided a basis for moving to the next step of testing in the Tidd PFBCC Demonstration Project. In this contract extension 3M fabricated 110 filters to be used for tests in demonstration power plant facilities and other tests that become available. The filters were tested to meet all quality assurance specifications and inventoried for Oak Ridge National Laboratory, ORNL. The filters are being shipped to various industrial, university, and national laboratory test facilities as requested by ORNL. Ten ceramic composite filters were installed in December, 1994 in the Tidd PFBC Demonstration Project filter vessel for their test period No. 5. Five filters were installed in a top cluster and five in a bottom cluster. The filters were removed in May 1995 after operating for 1 1 1 0 hours in a temperature range of 760°C to 843°C, with 80% of the run above 815°C.
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Languages : en
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Author: Lloyd R. White
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Category : Gas manufacture and works
Languages : en
Pages : 30
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Languages : en
Pages : 30
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Goal was to fabricate a filter for removing particulates from hot gases; principal applications would be in advanced utility processes such as pressurized fluidized bed combustion or coal gasification combined cycle systems. Filters were made in two steps: make a ceramic fiber preform and coat it with SiC by chemical vapor infiltration (CVD). The most promising construction was felt/filament wound. Light, tough ceramic composite filters can be made; reinforcement by continuous fibers is needed to avoid brittleness. Direct metal to filter contact does not damage the top which simplifies installation. However, much of the filter surface of felt/filament wound structures is closed over by the CVD coating, and the surface is rough and subject to delamination. Recommendations are given for improving the filters.
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Author: Miguel Díaz Cueva
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Category : Novenas
Languages : en
Pages : 32
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Languages : en
Pages : 13
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This report describes the fabrication and testing of continuous fiber ceramic composites (CFCC) based hot gas filters. The work was divided into two primary tasks. In the first task, a preliminary set of compositions was fabricated in the form of open end tubes and characterized. The results of the first task were then used to identify the most promising compositions for sub-scale fabrication and testing. In addition to laboratory measurements of permeability and strength, exposure testing in a coal combustion environment was performed to assess the thermo-chemical stability of the CFCC materials. The results of this testing were then used to down-select the filter composition for full-scale filter fabrication and testing in the optional Phase II of the program.
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Languages : en
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Languages : en
Pages : 87
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Porous iron aluminide was evaluated for use as a particulate filter in pressurized fluid-bed combustion (PFBC) and integrated gasification combined cycles (IGCC) with a short term test. Three alloy compositions were tested: Fe3Al 5% chromium (FAL), Fe3Al 2% chromium (FAS) and FeAl 0% chromium. The test conditions simulated air blown (Tampa Electric) and oxygen blown (Sierra Pacific) gasifiers with one test gas composition. Four test conditions were used with hydrogen sulfide levels varying from 783 ppm to 78,3000 ppm at 1 atmosphere along with temperatures ranging between 925 F and 1200 F. The iron aluminide was found capable of withstanding the proposed operating conditions and capable of giving years of service. The production method and preferred composition were established as seamless cylinders of Fe3Al 2% chromium with a preoxidation of seven hours at 1472 F.
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Languages : en
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This report describes the fabrication and testing of continuous fiber ceramic composite (CFCC) based hot gas filters. The fabrication approach utilized a modified filament winding method that combined both continuous and chopped fibers into a novel microstructure. The work was divided into five primary tasks. In the first task, a preliminary set of compositions was fabricated in the form of open end tubes and characterized. The results of this task were used to identify the most promising compositions for sub-scale filter element fabrication and testing. In addition to laboratory measurements of permeability and strength, exposure testing in a coal combustion environment was performed to asses the thermo-chemical stability of the CFCC materials. Four candidate compositions were fabricated into sub-scale filter elements with integral flange and a closed end. Following the 250 hour exposure test in a circulating fluid bed combustor, the retained strength ranged from 70 t 145 percent of the as-fabricated strength. The post-test samples exhibited non-catastrophic failure behavior in contrast to the brittle failure exhibited by monolithic materials. Filter fabrication development continued in a filter improvement and cost reduction task that resulted in an improved fiber architecture, the production of a net shape flange, and an improved low cost bond. These modifications were incorporated into the process and used to fabricate 50 full-sized filter elements for testing in demonstration facilities in Karhula, Finland and at the Power Systems Development Facility (PSDF) in Wilsonville, AL. After 581 hours of testing in the Karhula facility, the elements retained approximately 87 percent of their as-fabricated strength. In addition, mechanical response testing at Virginia Tech provided a further demonstration of the high level of strain tolerance of the vacuum wound filter elements. Additional testing in the M.W. Kellogg unit at the PSDF has accumulated over 1800 hours of coal firing at temperatures of 760 °C including a severe thermal upset that resulted in the failure of several monolithic oxide elements. No failures of any kind have been reported for the MTI CFCC elements in either of these test campaigns. Additional testing is planned at the M.W. Kellogg unit and Foster Wheeler unit at the PSDF over the next year in order to qualify for consideration for the Lakeland PCFB. Process scale-up issues have been identified and manufacturing plans are being evaluated to meet the needs of future demand.
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Category :
Languages : en
Pages : 49
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The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs), intermetallic alloys, and alternate filter geometries. The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to production volumes. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs. While each organization had specific needs, some common among all of the filter manufacturers were access to performance testing of the filters to aide process/product development, a better understanding of the stresses the filters will see in service for use in structural design of the components, and a strong process sensitivity study to allow optimization of processing.
