COMBUSTION DEVELOPMENT OF A HIGH EFFICIENCY DIESEL MICRO PILOT NATURAL GAS ENGINE PDF Download
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Languages : en
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Abstract : Dual fuel engine operation with premixed natural gas as the main fuel and diesel pilot ignition has been gaining interest among research and industry as natural gas is among the most promising existing alternative fuels. The dual fuel engine performance has been shown to equal and sometimes, depending on operating conditions, better the performance and efficiency of the diesel engine. Along with its advantages on the combustion high efficiency, diesel-like performance, and emissions of NOx and particulate matter reduction, some disadvantages are brought by the application of such operation. At light load conditions, there is an increase in CO and HC emissions, low fuel efficiency and combustion stability. While operating at higher loads, the dual fuel engine performance showed to be limited by combustion knock. This effectively reduces the maximum break mean effective pressure (BMEP) the engine can output when compared to a diesel engine. Although combustion knock is well defined in SI and diesel engines, dual fuel knock characterization still needs more investigation. This project centers on developing a fuel system for a diesel engine conversion to dual fuel to deliver high load and high efficiency. The selected engine has been converted to the dual fuel operation and dual fuel combustion has been demonstrated. After achieving the project goal of a high load and high efficiency dual fuel engine, the combustion knock in dual fuel operation will be characterized and a method for detection and intensity calculation will be modeled. The characterization will also be compared to spark ignition (SI) and reactivity-controlled compression ignition (RCCI) operating engines.
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Languages : en
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Abstract : Dual fuel engine operation with premixed natural gas as the main fuel and diesel pilot ignition has been gaining interest among research and industry as natural gas is among the most promising existing alternative fuels. The dual fuel engine performance has been shown to equal and sometimes, depending on operating conditions, better the performance and efficiency of the diesel engine. Along with its advantages on the combustion high efficiency, diesel-like performance, and emissions of NOx and particulate matter reduction, some disadvantages are brought by the application of such operation. At light load conditions, there is an increase in CO and HC emissions, low fuel efficiency and combustion stability. While operating at higher loads, the dual fuel engine performance showed to be limited by combustion knock. This effectively reduces the maximum break mean effective pressure (BMEP) the engine can output when compared to a diesel engine. Although combustion knock is well defined in SI and diesel engines, dual fuel knock characterization still needs more investigation. This project centers on developing a fuel system for a diesel engine conversion to dual fuel to deliver high load and high efficiency. The selected engine has been converted to the dual fuel operation and dual fuel combustion has been demonstrated. After achieving the project goal of a high load and high efficiency dual fuel engine, the combustion knock in dual fuel operation will be characterized and a method for detection and intensity calculation will be modeled. The characterization will also be compared to spark ignition (SI) and reactivity-controlled compression ignition (RCCI) operating engines.
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Languages : en
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Abstract : The conventional internal combustion engine will continue to exist for a long time. Likewise, demand for higher output efficiencies, higher specific power output, increased reliability, and lower emissions will continue to grow. There is also a growing requirement to run on various gaseous fuels and natural gas, whether for environmental, economic, or resource conservation reasons. This dissertation investigates a 6.7L diesel engine converted to run stoichiometric diesel micro-pilot / natural gas premix combustion with a maximum diesel contribution target of 5% of the total fuel energy with a three-way catalyst aftertreatment. The research centers on investigating the dominant factors and their impact on the critical barriers of this technology, including the positive and negative impact on combustion stability at low loads, the most influential factors and their impact on maximizing thermal efficiency at medium loads, the controlling parameters at preventing combustion knock at high-loads, and the ability of the three-way catalyst to minimize emissions. A diesel-like efficiency of 41% brake thermal efficiency was achieved with a high load output of 23 bar brake mean effective pressure when operating in the micro-pilot mode. This operating condition reduced up to 25% brake-specific CO2 emissions compared to diesel-only. Low loads can be achieved by delaying combustion phasing, reducing the injection pressure, adding exhaust gas to the intake, and increasing the total diesel pilot quantity. Maintaining stable ignition of the diesel pilot becomes a challenge at low loads, as the intake pressure is reduced; the chamber pressure at diesel injection decreases, and the presence of a near-stoichiometric mixture of NG will act to inhibit the diesel ignition. As such, maintaining the stoichiometric combustion resulted in a minimum load output of 5 bar BMEP. The pilot injection pressure reduction improved combustion stability at lower loads. While lean operation enabled further load reduction, it precludes using a three-way catalyst to control NOx emissions. At medium loads, a design of experiments investigation revealed that, when the equivalence ratio is constrained at stoichiometric, exhaust gas recirculation and pilot injection timing are the most influential factors in controlling combustion and performance metrics. In contrast, intake air temperature and pilot injection pressure showed the least sensitivity. While it was possible to achieve 25 bar BMEP for high loads, such operation was limited by pre-ignition. Exhaust gas recirculation and pilot injection timing can mitigate abnormal combustion effectively. At a steady-state, near stoichiometric condition, it was observed that the catalyst operates efficiently, consistent with a three-way catalyst operation with very low NOx and unburned methane emissions. Overall, this dissertation demonstrates that diesel-like performance can be achieved with the stoichiometric micro-pilot concept and provides an understanding of the primary controlling factors and their limitations.
Author: Kalyan Kumar Srinivasan
Publisher: Springer
ISBN: 9811333076
Category : Technology & Engineering
Languages : en
Pages : 419
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This book covers the various advanced reciprocating combustion engine technologies that utilize natural gas and alternative fuels for transportation and power generation applications. It is divided into three major sections consisting of both fundamental and applied technologies to identify (but not limited to) clean, high-efficiency opportunities with natural gas fueling that have been developed through experimental protocols, numerical and high-performance computational simulations, and zero-dimensional, multizone combustion simulations. Particular emphasis is placed on statutes to monitor fine particulate emissions from tailpipe of engines operating on natural gas and alternative fuels.
Author: H Zhao
Publisher: Elsevier
ISBN: 1845697324
Category : Technology & Engineering
Languages : en
Pages : 325
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Direct injection enables precise control of the fuel/air mixture so that engines can be tuned for improved power and fuel economy, but ongoing research challenges remain in improving the technology for commercial applications. As fuel prices escalate DI engines are expected to gain in popularity for automotive applications. This important book, in two volumes, reviews the science and technology of different types of DI combustion engines and their fuels. Volume 1 deals with direct injection gasoline and CNG engines, including history and essential principles, approaches to improved fuel economy, design, optimisation, optical techniques and their applications. Reviews key technologies for enhancing direct injection (DI) gasoline engines Examines approaches to improved fuel economy and lower emissions Discusses DI compressed natural gas (CNG) engines and biofuels
Author: Hongsheng Guo
Publisher: Frontiers Media SA
ISBN: 2889666212
Category : Technology & Engineering
Languages : en
Pages : 125
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Author: Nathaniel Bryce Oliver
Publisher:
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Category :
Languages : en
Pages :
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The expected growth in the heavy-duty transportation sector necessitates the development of engine technologies able to increase efficiency and reduce emissions without sacrificing power output. Previous research has demonstrated that reducing heat transfer losses from the cylinder can enable significant efficiency gains in Diesel engines. The high in-cylinder temperatures generated in this engine architecture enable the use of low-cetane fuels with the potential for low-soot operation. Low soot emissions allow the equivalence ratio to be increased to stoichiometric which increases power, and could allow the existing Diesel aftertreatment system to be replaced with a less-expensive three-way catalyst. Natural gas is a promising candidate for stoichiometric, high-temperature, Diesel-style combustion. Its high hydrogen-to-carbon ratio should be able to reduce both soot and carbon dioxide emissions, and its wide distribution as a commercial and residential fuel provides existing infrastructure to speed deployment in transportation applications. This thesis demonstrates stoichiometric, Diesel-style combustion of neat methane as a single-component surrogate for natural gas. It explores the challenges of injecting a gaseous fuel at high pressures, and demonstrates the fuel's capacity for low emissions. It then provides a preliminary investigation into multiple-injection strategies for controlling combustion behavior and emissions in a stoichiometric, high-temperature engine architecture. First, fuel system hardware is developed to enable gaseous operation and preliminary experimentation is accomplished with methane. A fuel compression system is designed to supply methane at pressures suitably high to achieve good mixing and short injection durations, and a solenoid-actuated Diesel fuel injector is modeled and modified to inject methane at these pressures. This fuel injection system is then implemented on a single-cylinder engine. An insulated piston face, air cooled head, and intake preheating achieve suitable start of injection temperatures to ignite methane. Intake preheating is varied at low equivalence ratios to determine the sensitivity of engine performance to temperature at the lowest-load, lowest-temperature conditions of interest. A sweep of equivalence ratio demonstrates soot emissions roughly four times the current EPA limit for heavy-duty vehicles and combustion efficiencies of approximately 92% at stoichiometric fuel loading. High soot levels and low combustion efficiencies are also seen at the lowest equivalence ratios investigated. This suggests poorly mixed combustion, and poor injector performance. Second, injector dynamics are examined in greater detailed, and emissions performance is characterized with improved injector performance. High-speed Schlieren imaging is able to determine the injection dynamics contributing to high low-load emissions. A parametric modeling investigation suggests that reducing the injector plunger length is able to remove flow rate oscillations seen at long injection durations, and that the addition of dry friction is able to reduce the magnitude of low-momentum post injections occurring after injector closing. Dry friction is implemented using PTFE O-rings installed between the injector body and plunger. Imaging is used to confirm that a shortened plunger is able to remove long-duration oscillations, and to determine the number of O-rings necessary to suitably reduce post injection magnitude. The improved injector is used to repeat the sweep of equivalence ratios and demonstrates improved soot emissions at all operating conditions. Most notably, low-load soot emissions are reduced by more than a factor of ten, demonstrating the effectiveness of improved injector performance for improving emissions. Techniques for further improving injector performance and potential changes to injector design are discussed. Finally, the prospects for controlling combustion in a stoichiometric, low heat rejection Diesel engine using multiple injections are discussed and experimentally investigated. The applications and effects of multiple injection strategies in traditional Diesel engines are explored, and their potential extension to stoichiometric engines is discussed. Methanol engine operation enables the use of a fast-actuating piezoinjector and the realization of short injection pulses. A range of two-injection strategies are implemented in order to determine the sensitivity of engine operation to pilot, split-main, and post-injection timing and duration. Small pilot injections are found to have control authority over rate of pressure rise and peak pressure and show some promise for improving combustion efficiency. Post injections demonstrate authority over peak pressure and combustion efficiency. All of these effects are accomplished with minimal impact on engine work output. The experiments of this thesis demonstrate that, even with course control of injection, high-temperature, stoichiometric combustion of methane is able to greatly reduce soot emissions over traditional Diesel engines. Improved injector dynamics and the implementation of multiple injection strategies further improve emissions and combustion performance, suggesting substantial room for refinement of the technology and motivating the continued development of injector hardware and injection strategies. The ability to operate a Diesel engine at stoichiometric fueled only by natural gas and to employ a three-way catalyst for emissions abatement makes this strategy a clean, efficient, high-torque, and low-cost solution for heavy-duty transportation.
Author: Amin Yousefi
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Universal concerns about degradation in air quality, stringent emissions regulations, energy scarcity, and global warming have prompted research and development of compressed ignition engines using alternative combustion concepts. Natural gas/diesel dual-fuel combustion is an advanced combustion concept for compression ignition diesel engines, which has attracted global attention in recent years. This combustion concept is accomplished by creating reactivity stratification in the cylinder via the use of two fuels characterized by distinctly different reactivities. The low reactivity and main fuel (i.e., natural gas) is firstly premixed with air and then charged into the cylinder through the intake manifold, and the high reactivity fuel (i.e., diesel) is then injected into the charged mixture through a direct injector. This combustion concept offers prominent benefits in terms of a significant reduction of particulate matter (PM) and sometimes nitrogen oxides (NOx) emissions while maintaining comparable fuel efficiency compared to diesel engine. However, low thermal efficiency and high greenhouse gas (GHG) emissions under low load conditions are major challenges which prevented the implementation of dual-fuel concept in commercial automative engines. The present study investigates different combustion approaches with the aim to enhance combustion performance and reduce emissions of unburned methane, CO, NOx, soot, and GHG of natural gas/diesel dual-fuel engines under different engine load-speed conditions. In particular, the main focus of this thesis is on low load conditions where GHG emissions of conventional natural gas/diesel dual-fuel engine is much higher than that of conventional diesel engine. Alongside the experimental study, a computational fluid dynamic (CFD) model is developed to help understand the behaviour of natural gas/diesel dual-fuel combustion process under different engine load-speed conditions. The studied approaches showed that the fuel efficiency and GHG emissions of natural gas/diesel dual-fuel engine can be significantly improved under low engine load conditions compared to diesel engine.
Author: M. Dunn
Publisher:
ISBN:
Category :
Languages : en
Pages : 6
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Current, state of the art natural gas engines provide the lowest emission commercial technology for use in medium heavy duty vehicles. NOx emission levels are 25 to 50% lower than state of the art diesel engines and PM levels are 90% lower than non-filter equipped diesels. Yet, in common with diesel engines, natural gas engines are challenged to become even cleaner and more efficient to meet environmental and end-user demands. Cummins Westport is developing two streams of technologies to achieve these goals for medium-heavy and heavy-heavy duty applications. For medium-heavy duty applications, lowest possible emissions are sought on SI engines without significant increase in complexity and with improvements in efficiency and BMEP. The selected path builds on the capabilities of the CWI Plus technology and recent diesel engine advances in NOx controls, providing potential to reduce emissions to 2010 values in an accelerated manner and without the use of Selective Catalytic Reduction or NOx Storage and Reduction technology. For heavy-heavy duty applications where high torque and fuel economy are of prime concern, the Westport-Cycle{trademark} technology is in field trial. This technology incorporates High Pressure Direct Injection (HPDI{trademark}) of natural gas with a diesel pilot ignition source. Both fuels are delivered through a single, dual common rail injector. The operating cycle is entirely unthrottled and maintains the high compression ratio of a diesel engine. As a result of burning 95% natural gas rather than diesel fuel, NOx emissions are halved and PM is reduced by around 70%. High levels of EGR can be applied while maintaining high combustion efficiency, resulting in extremely low NOx potential. Some recent studies have indicated that DPF-equipped diesels emit less nanoparticles than some natural gas vehicles [1]. It must be understood that the ultrafine particles emitted from SI natural gas engines are generally accepted to consist predominantly of VOCs [2], and that lubricating oil is a major contributor. Fitting an oxidation catalyst to the natural gas engine leads to a reduction in nanoparticles emissions in comparison to engines without aftertreatment [2,3,4]. In 2001, the Cummins Westport Plus technology was introduced with the C Gas Plus engine, a popular choice for transit bus applications. This incorporates drive by wire, fully integrated, closed loop electronic controls and a standard oxidation catalyst for all applications. The B Gas Plus and the B Propane Plus engines, with application in shuttle and school buses were launched in 2002 and 2003. The gas-specific oxidation catalyst operates in concert with an optimized ring-pack and liner combination to reduce total particulate mass below 0.01g/bhphr, combat ultrafine particles and control VOC emissions.
Author: Malcolm Latarche
Publisher: Butterworth-Heinemann
ISBN: 0081027850
Category : Technology & Engineering
Languages : en
Pages : 958
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Pounder’s Marine Diesel Engines and Gas Turbines, Tenth Edition, gives engineering cadets, marine engineers, ship operators and managers insights into currently available engines and auxiliary equipment and trends for the future. This new edition introduces new engine models that will be most commonly installed in ships over the next decade, as well as the latest legislation and pollutant emissions procedures. Since publication of the last edition in 2009, a number of emission control areas (ECAs) have been established by the International Maritime Organization (IMO) in which exhaust emissions are subject to even more stringent controls. In addition, there are now rules that affect new ships and their emission of CO2 measured as a product of cargo carried. Provides the latest emission control technologies, such as SCR and water scrubbers Contains complete updates of legislation and pollutant emission procedures Includes the latest emission control technologies and expands upon remote monitoring and control of engines
Author: Richard Folkson
Publisher: Woodhead Publishing
ISBN: 0323900283
Category : Technology & Engineering
Languages : en
Pages : 800
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Book Description
Alternative Fuels and Advanced Vehicle Technologies for Improved Environmental Performance: Towards Zero Carbon Transportation, Second Edition provides a comprehensive view of key developments in advanced fuels and vehicle technologies to improve the energy efficiency and environmental impact of the automotive sector. Sections consider the role of alternative fuels such as electricity, alcohol and hydrogen fuel cells, as well as advanced additives and oils in environmentally sustainable transport. Other topics explored include methods of revising engine and vehicle design to improve environmental performance and fuel economy and developments in electric and hybrid vehicle technologies. This reference will provide professionals, engineers and researchers of alternative fuels with an understanding of the latest clean technologies which will help them to advance the field. Those working in environmental and mechanical engineering will benefit from the detailed analysis of the technologies covered, as will fuel suppliers and energy producers seeking to improve the efficiency, sustainability and accessibility of their work. Provides a fully updated reference with significant technological advances and developments in the sector Presents analyses on the latest advances in electronic systems for emissions control, autonomous systems, artificial intelligence and legislative requirements Includes a strong focus on updated climate change predictions and consequences, helping the reader work towards ambitious 2050 climate change goals for the automotive industry
