Characterization of the Evolution of 2219-T87 Aluminum as a Function of the Self-reacting Friction Stir Welding Process PDF Download
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Author: Kathryn Anderson
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 78
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Book Description
Author: Kathryn Anderson
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 78
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Book Description
Author: Andrew Gilmore
Publisher:
ISBN:
Category : Aluminum alloys
Languages : en
Pages : 0
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Book Description
This study comprehensively analyzed the mechanical behavior and microstructural evolution of aluminum alloy AA2219-T87 undergoing high deformation and strain rates at elevated temperature via hot torsion tests. An integrated experimental and modeling approach has been employed, where a finite element model is developed with ABAQUS to address local deformation and non-uniform temperature distribution along the specimen gauge section. A Johnson-Cook constitutive material model is calibrated based on the calculated and measured torque curves at different conditions. Combined with the ABAQUS calculated local thermo-mechanical conditions, microstructure modeling using established literature-based equations are established to provide insights into grain size distribution and recrystallization mechanisms. The calibrated material constitutive model, recrystallization model, and grain size model can be utilized to model various manufacturing processes which involves hot deformation of aluminum alloys in the intermediate strain rate range of 14/s-78/s. These findings were applied to further works with Bobbin Tool Friction Stir Welding of thick plate AA2219. Analysis of cross sections and welding parameter effects on microstructural and phenomenological outcomes were performed to maximize understanding of the specific material behavior in elevated temperature, high strain rate processes as seen in hot torsion as well as friction based solid state welding.
Author: Randy J. Brown
Publisher: BiblioGov
ISBN: 9781289277383
Category :
Languages : en
Pages : 34
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Book Description
This viewgraph representation provides an overview of sucessful research conducted by Lockheed Martin and NASA to develop an advanced self-reacting friction stir technology for complex curvature aluminum alloys. The research included weld process development for 0.320 inch Al 2219, sucessful transfer from the 'lab' scale to the production scale tool and weld quality exceeding strenght goals. This process will enable development and implementation of large scale complex geometry hardware fabrication. Topics covered include: weld process development, weld process transfer, and intermediate hardware fabrication.
Author: Rajiv S. Mishra
Publisher: Butterworth-Heinemann
ISBN: 0128094605
Category : Technology & Engineering
Languages : en
Pages : 122
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Book Description
Friction Stir Welding of High Strength 7XXX Aluminum Alloys is the latest edition in the Friction Stir series and summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products in transportation, particularly the aerospace sector. The 7XXX series aluminum alloys are the premium aluminum alloys used in aerospace. These alloys are typically not weldable by fusion techniques and considerable effort has been expended to develop friction stir welding parameters. Research in this area has shown significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. The book summarizes those results and includes discussion of the potential future directions for further optimization. - Offers comprehensive coverage of friction stir welding of 7XXX series alloys - Discusses the physical metallurgy of the alloys - Includes physical metallurgy based guidelines for obtaining high joint efficiency - Summarizes the research and application of friction stir welding to high strength 7XXX series alloys, exploring the past and current developments in the field
Author: Noor Zaman Khan
Publisher: CRC Press
ISBN: 1351642936
Category : Technology & Engineering
Languages : en
Pages : 237
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Book Description
The evolution of mechanical properties and its characterization is important to the weld quality whose further analysis requires mechanical property and microstructure correlation. Present book addresses the basic understanding of the Friction Stir Welding (FSW) process that includes effect of various process parameters on the quality of welded joints. It discusses about various problems related to the welding of dissimilar aluminium alloys including influence of FSW process parameters on the microstructure and mechanical properties of such alloys. As a case study, effect of important process parameters on joint quality of dissimilar aluminium alloys is included.
Author: Jingyi Zhang
Publisher:
ISBN:
Category :
Languages : en
Pages : 153
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Book Description
Friction stir welding (FSW) is a solid-state joining technique that is proven to produce superior joint properties and is particularly helpful in the joining of high-strength aluminum alloys. The historically slower welding speed of FSW (in the range of hundreds of millimeters per minute), among other issues associated with the application of the technique has limited its industrial use to small volume productions. Revolutionary high-speed FSW of aluminum blanks has been developed at Pacific Northwest National Laboratory and satisfactory forming properties were achieved. This work focuses on the characterization of the complex microstructures formed in high-speed FSW butt joints and the correlation between the microstructural features and the mechanical properties of the welds. The effect of increased welding speed was first studied on similar aluminum joints. Materials properties investigated including the tensile strength, fracture toughness, elongation, joint efficiency, microhardness, and corrosion susceptibility. The evolution of the materials properties is found to be related to the welding parameters through the complex physical metallurgy events including materials softening, material mixing and transportation, precipitate reaction, dynamic recrystallization, dynamic recovery, and severe plastic deformation during the friction stir welding process. The formation mechanism was then studied in the joining of dissimilar aluminum alloys AA5182-O and AA6022-T4 with different thicknesses. Local textural analysis and particle analysis aided in the understanding of the material flow patterns and helped in the selection of a fixed location of dissimilar alloys to achieve defect-free joints. The microstructural characterization and analysis methods include transmission electron microscopy, electron diffraction, scanning electron microscopy, optical microscopy, energy-dispersive X-ray spectroscopy, electron backscatter and probability density functions.
Author: Rajiv Mishra
Publisher: Springer
ISBN: 3319481738
Category : Technology & Engineering
Languages : en
Pages : 292
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Book Description
This collection focuses on all aspects of science and technology related to friction stir welding and processing.
Author: Rajiv S. Mishra
Publisher: Butterworth-Heinemann
ISBN: 0128092920
Category : Technology & Engineering
Languages : en
Pages : 112
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Book Description
Friction Stir Processing of 2XXX Aluminum Alloys including Al-Li Alloys is the latest edition in the Friction Stir Welding and Processing series and examines the application of friction stir welding to high strength 2XXX series alloys, exploring the past and current developments in the field. The book features recent research showing significant benefit in terms of joint efficiency and fatigue performance as a result of friction stir welding. Friction stir welding has demonstrated significant benefits in terms of its potential to reduce cost and increase manufacturing efficiency of industrial products including transportation, particularly the aerospace sector. The 2XXX series aluminum alloys are the premium aluminum alloys used in aerospace. The book includes discussion of the potential future directions for further optimization, and is designed for both practicing engineers and materials scientists, as well as researchers in the field. - Provides comprehensive coverage of friction stir welding of 2XXX series alloys - Discusses the physical metallurgy of the alloys - Includes physical metallurgy-based guidelines for obtaining high joint efficiency - Features illustrated examples of the application of FSW in the aerospace industry
Author: Rajiv Sharan Mishra
Publisher: Springer
ISBN: 3319070436
Category : Technology & Engineering
Languages : en
Pages : 347
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Book Description
This book lays out the fundamentals of friction stir welding and processing and builds toward practical perspectives. The authors describe the links between the thermo-mechanical aspects and the microstructural evolution and use of these for the development of the friction stir process as a broader metallurgical tool for microstructural modification and manufacturing. The fundamentals behind the practical aspects of tool design, process parameter selection and weld related defects are discussed. Local microstructural refinement has enabled new concepts of superplastic forming and enhanced low temperature forming. The collection of friction stir based technologies is a versatile set of solid state manufacturing tools.
Author: Yuri Hovanski
Publisher: Springer
ISBN: 3030057526
Category : Technology & Engineering
Languages : en
Pages : 275
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Book Description
This book is a compilation of the recent progress on friction stir technologies including high-temperature applications, industrial applications, dissimilar alloy/materials, lightweight alloys, simulation, control, characterization, and derivative technologies. The volume offers a current look at friction stir welding technology from application to characterization and from modeling to R&D. Contributions document advances in application, controls, and simulation of the friction stir process to aid researchers in seeing the current state-of-the-art.
