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Author: Muralisrinivasan Natamai Subramanian
Publisher: John Wiley & Sons
ISBN: 1118071719
Category : Technology & Engineering
Languages : en
Pages : 269
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Book Description
The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading
Author: Muralisrinivasan Natamai Subramanian
Publisher: John Wiley & Sons
ISBN: 1118071719
Category : Technology & Engineering
Languages : en
Pages : 269
Get Book Here
Book Description
The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading
Author: John R. Wagner, Jr.
Publisher: John Wiley & Sons
ISBN: 1118511204
Category : Technology & Engineering
Languages : en
Pages : 472
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Book Description
This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company
Author: Randy Kerkstra
Publisher:
ISBN: 9781569906453
Category : Injection molding of plastics
Languages : en
Pages : 491
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Book Description
This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.
Author: D.V. Rosato
Publisher: Springer Science & Business Media
ISBN: 9401096589
Category : Technology & Engineering
Languages : en
Pages : 404
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Book Description
This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.
Author: Randy Kerkstra
Publisher: Carl Hanser Verlag GmbH Co KG
ISBN: 1569908354
Category : Technology & Engineering
Languages : en
Pages : 523
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Book Description
This highly practical troubleshooting guide solves injection molding problems systematically and quickly. The rigorous but user-friendly approach employs the authors’ proven »STOP« methodology, considering molding process, mold, machine, and material (4M’s) as possible sources of part defects. Importantly, the interaction between tooling, processing, and material is emphasized, allowing successful resolution of difficult problems where »by-the-books« approaches fail. Starting from troubleshooting methodology and tools, there is a focused discussion of key areas impacting troubleshooting, in particular the 4M’s, followed by an in-depth troubleshooting guide for various molding defects, structured logically by type of problem / solution. Insightful case studies throughout show the strengths of the STOP method to get real processes to run smoothly and reliably, producing quality parts with optimal cycle time and cost. Drawing on a wealth of hands-on experience, this book serves as an ideal reference to be consulted at the machine, or as a learning and training manual, suitable for both beginners and experienced molders. With valuable information on robust process windows, cycle time evaluations, scrap savings, and runners / gates with no existing standard in the industry, no other book provides the unique insights found here. The 2nd edition is updated with new discussion and case studies on topics including additive manufactured inserts, unmelts, buildup, burns, cycle time, gloss variation, and read-through.
Author: Society of Plastics Engineers
Publisher:
ISBN: 9780971643574
Category : Plastics
Languages : en
Pages :
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Book Description
The Toolbox includes practical materials and aides the technician will use daily on-the-job, such as charts, tables and problem solving skills. The intent of the Toolbox is to provide technicians with the technical foundation they need to identify and logically troubleshoot root causes of problems. It contains both the depth and breadth needed for a thorough, practical knowledge base.
Author: Natamai Subramanian
Publisher: Smithers Rapra
ISBN: 184735551X
Category : Science
Languages : en
Pages : 178
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Book Description
This comprehensive book on troubleshooting PVC extrusion contains information on a wide range of topics with the emphasis on compounding, additives and also giving the knowledge about the combination of woody materials with PVC to wood polymer composites (WPC) is gaining more and more attraction in USA and Europe and a wide range of commercial products are already available on the market, but the troubleshooting areas are not covered well.
Author: Rainer Dahlmann
Publisher: Walter de Gruyter GmbH & Co KG
ISBN: 3110785692
Category : Science
Languages : en
Pages : 259
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Book Description
Damage to plastic products requires immediate action in often complex situations. Failure and damage analysis is then an important tool for avoiding further economic losses and in the next steps for quality assurance and product safety. In order to solve problems and develop remedial measures, basic knowledge of plastics analysis, materials and typical damage mechanisms as well as systematic approach are necessary. The book supports the reader in all these points by providing a basic insight into the systematic approach and serving as a guide for practical implementation. In particular, manufacturing and material-related aspects are also taken into account, so that a comprehensive and universal method for determining the causes of damage to plastic products is presented. Examples in the form of briefly summarized cases of damage from practical experience as a damage analyst round off the descriptions of the procedure.
Author: Gregory A. Campbell
Publisher: Hanser Pub Incorporated
ISBN: 9781569904480
Category : Technology & Engineering
Languages : en
Pages : 777
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Book Description
The book teaches the fundamentals of single-screw extrusion such that fast troubleshooting and process optimization and design are possible. The fundamental processes that are occurring in the machine are developed from the natural reference point of a rotating screw rather the traditional rotating barrel. These fundamentals are then combined with the chemistry of polymers and the physical properties related to processing to troubleshoot and optimize extrusion processes. Many industrial extrusion problem case studies are presented. In each case study, the root cause of the problem is identified along with the solution. A fundamental view of the processes that occur in a single-screw machine from the natural reference frame; i.e., screw rotation. The theory is discussed and compared to experimental data and to a rotating barrel reference frame. Topics include: polymerization chemistry and degradation mechanisms for polymers, physical properties related to processing (e.g., rheology, heat capacity, dynamic friction, bulk density and pellet compaction, melt density), and 30+ case studies for troubleshooting extrusion problems. A detailed description of the problem and the solution is presented so the reader can implement the solution on their own equipment.
Author: Vannessa Goodsgip
Publisher: iSmithers Rapra Publishing
ISBN: 9781859574706
Category : Science
Languages : en
Pages : 152
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Book Description
Annotation Injection moulding is one of the most commonly used processing technologies for plastics materials. Proper machine set up, part and mould design, and material selection can lead to high quality production. This review outlines common factors to check when preparing to injection mould components, so that costly mistakes can be avoided. This review examines the different types of surface defects that can be identified in plastics parts and looks at ways of solving these problems. Useful flow charts to illustrate possible ways forward are included. Case studies and a large b257 of figures make this a very useful report.
