Thermoplastic Composites for Polymer Electrolyte Membrane Fuel Cell Bipolar Plates

Thermoplastic Composites for Polymer Electrolyte Membrane Fuel Cell Bipolar Plates PDF Author: Taylor Jacob Mali
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Thermoplastic Composites for Polymer Electrolyte Membrane Fuel Cell Bipolar Plates

Thermoplastic Composites for Polymer Electrolyte Membrane Fuel Cell Bipolar Plates PDF Author: Taylor Jacob Mali
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Conductive Thermoplastic Composite Blends for Flow Field Plates for Use in Polymer Electrolyte Membrane Fuel Cells (PEMFC)[br][br].

Conductive Thermoplastic Composite Blends for Flow Field Plates for Use in Polymer Electrolyte Membrane Fuel Cells (PEMFC)[br][br]. PDF Author: Yuhua Wang
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Development of Electrically Conductive Thermoplastic Composites for Bipolar Plate Application in Polymer Electrolyte Membrane Fuel Cell

Development of Electrically Conductive Thermoplastic Composites for Bipolar Plate Application in Polymer Electrolyte Membrane Fuel Cell PDF Author: Rungsima Yeetsorn
Publisher:
ISBN:
Category :
Languages : en
Pages : 248

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Book Description
Polymer electrolyte membrane fuel cells (PEMFCs) have the potential to play a major role as energy generators for transportation and portable applications. One of the current barriers to their commercialization is the cost of the components and manufacturing, specifically the bipolar plates. One approach to preparing PEMFCs for commercialization is to develop new bipolar plate materials, related to mass production of fuel cells. Thermoplastic/carbon filler composites with low filler loading have a major advantage in that they can be produced by a conventional low-cost injection molding technique. In addition, the materials used are inexpensive, easy to shape, and lightweight. An optimal bipolar plate must possess high surface and bulk electronic conductivity, sufficient mechanical integrity, low permeability, and corrosion resistance. However, it is difficult to achieve high electrical conductivity from a low-cost thermoplastic composite with low conductive filler loading. Concerns over electrical conductivity improvement and the injection processability of composites have brought forth the idea of producing a polypropylene/three-carbon-filler composite for bipolar plate application. The thesis addresses the development of synergistic effects of filler combinations, investigating composite conductive materials and using composite bipolar plate testing in PEMFCs. One significant effect of conductive network formation is the synergetic effects of different carbon filler sizes, shapes, and multiple filler ratios on the electrical conductivity of bipolar plate materials. A polypropylene resin combined with low-cost conductive fillers (graphite, conductive carbon black, and carbon fibers with 55 wt% of filler loading) compose the main composite for all investigations in this research. Numerous composite formulations, based on single-, two-, and three-filler systems, have been created to investigate the characteristics and synergistic effects of multiple fillers on composite conductivity. Electrical conductivity measurements corresponding to PEMFC performance and processing characteristics were investigated. Experimental work also involved other ex-situ testing for the physical requirements of commercial bipolar plates. All combinations of fillers were found to have a significant synergistic effect that increased the composite electrical conductivity. Carbon black was found to have the highest influence on the increase of electrical conductivity compared to the other fillers. The use of conjugated conducting polymers such as polypyrrole (PPy) to help the composite blends gain desirable conductivities was also studied. Electrical conductivity was significantly improved conductivity by enriching the conducting paths on the interfaces between fillers and the PP matrix with PPy. The conductive network was found to have a linkage of carbon fibers following the respective size distributions of fibers. The combination of Fortafil and Asbury carbon fiber mixture ameliorated the structure of conductive paths, especially in the through-plane direction. However, using small fibers such as carbon nanofibers did not significantly improve in electrical conductivity. The useful characteristics of an individual filler and filler supportive functions were combined to create a novel formula that significantly improved electrical conductivity. Other properties, such as mechanical and rheological ones, demonstrate the potential to use the composites in bipolar plate applications. This research contributes a direction for further improvement of marketable thermoplastic bipolar plate composite materials.

Conductive Thermoplastic Composite Blends for Flow Field Plates for Use in Polymer Electrolyte Membrane Fuel Cells (PEMFC).

Conductive Thermoplastic Composite Blends for Flow Field Plates for Use in Polymer Electrolyte Membrane Fuel Cells (PEMFC). PDF Author: Yuhua Wang
Publisher:
ISBN: 9780494234860
Category : Proton exchange membrane fuel cells
Languages : en
Pages : 171

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Book Description
The research is focused on designing, prototyping, and testing carbon-filled thermoplastic composites with high electrical conductivity, as well as suitable mechanical and process properties.

Polymer Electrolyte Fuel Cell Durability

Polymer Electrolyte Fuel Cell Durability PDF Author: Felix N. Büchi
Publisher: Springer Science & Business Media
ISBN: 038785536X
Category : Science
Languages : en
Pages : 489

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Book Description
This book covers a significant number of R&D projects, performed mostly after 2000, devoted to the understanding and prevention of performance degradation processes in polymer electrolyte fuel cells (PEFCs). The extent and severity of performance degradation processes in PEFCs were recognized rather gradually. Indeed, the recognition overlapped with a significant number of industrial dem- strations of fuel cell powered vehicles, which would suggest a degree of technology maturity beyond the resaolution of fundamental failure mechanisms. An intriguing question, therefore, is why has there been this apparent delay in addressing fun- mental performance stability requirements. The apparent answer is that testing of the power system under fully realistic operation conditions was one prerequisite for revealing the nature and extent of some key modes of PEFC stack failure. Such modes of failure were not exposed to a similar degree, or not at all, in earlier tests of PEFC stacks which were not performed under fully relevant conditions, parti- larly such tests which did not include multiple on–off and/or high power–low power cycles typical for transportation and mobile power applications of PEFCs. Long-term testing of PEFCs reported in the early 1990s by both Los Alamos National Laboratory and Ballard Power was performed under conditions of c- stant cell voltage, typically near the maximum power point of the PEFC.

PEM Fuel Cell Failure Mode Analysis

PEM Fuel Cell Failure Mode Analysis PDF Author: Haijiang Wang
Publisher: CRC Press
ISBN: 1439839174
Category : Science
Languages : en
Pages : 366

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Book Description
PEM Fuel Cell Failure Mode Analysis presents a systematic analysis of PEM fuel cell durability and failure modes. It provides readers with a fundamental understanding of insufficient fuel cell durability, identification of failure modes and failure mechanisms of PEM fuel cells, fuel cell component degradation testing, and mitigation strategies against degradation. The first several chapters of the book examine the degradation of various fuel cell components, including degradation mechanisms, the effects of operating conditions, mitigation strategies, and testing protocols. The book then discusses the effects of different contamination sources on the degradation of fuel cell components and explores the relationship between external environment and the degradation of fuel cell components and systems. It also reviews the correlation between operational mode, such as start-up and shut-down, and the degradation of fuel cell components and systems. The last chapter explains how the design of fuel cell hardware relates to failure modes. Written by international scientists active in PEM fuel cell research, this volume is enriched with practical information on various failure modes analysis for diagnosing cell performance and identifying failure modes of degradation. This in turn helps in the development of mitigation strategies and the increasing commercialization of PEM fuel cells.

Highly Conductive Thermoplastic Composites for Rapid Production of Fuel Cell Bipolar Plates

Highly Conductive Thermoplastic Composites for Rapid Production of Fuel Cell Bipolar Plates PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
A low cost method of fabricating bipolar plates for use in fuel cells utilizes a wet lay process for combining graphite particles, thermoplastic fibers, and reinforcing fibers to produce a plurality of formable sheets. The formable sheets are then molded into a bipolar plates with features impressed therein via the molding process. The bipolar plates formed by the process have conductivity in excess of 150 S/cm and have sufficient mechanical strength to be used in fuel cells. The bipolar plates can be formed as a skin/core laminate where a second polymer material is used on the skin surface which provides for enhanced conductivity, chemical resistance, and resistance to gas permeation.

Low-Cost Composite Materials for Polymer Electrolyte Fuel Cell Bipolar Plates

Low-Cost Composite Materials for Polymer Electrolyte Fuel Cell Bipolar Plates PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 4

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Book Description
Polymer electrolyte fuel cells (PEFCS) are under widespread development to produce electrical power for a variety of stationary and transportation applications. To date, the bipolar plate remains the most problematic and costly component of PEFC stacks (1). In addition to meeting cost constraints, bipolar plates must possess a host of other properties, the most important of which are listed in Table 1. The most commonly used material for single cell testing is machined graphite, which is expensive and costly to machine. The brittle nature of graphite also precludes the use of thin components for reducing stack size and weight, which is particularly important for transportation applications. Other stack designs consider the use of metal hardware such as stainless steel (2,3). But a number of disadvantages are associated with stainless steel, including high density, high cost of machining, and possible corrosion in the fuel cell environment. In light of these difficulties, much of the recent work on fuel cell bipolar plate materials has concentrated on graphite/polymer composites (4--8). Composite materials offer the potential advantages of lower cost, lower weight, and greater ease of manufacture than traditional graphite and metal plates. For instance, flow fields can be molded directly into these composites, thereby eliminating the costly and difficult machining step required for graphite or metal hardware.

Nanocomposites with Unique Properties and Applications in Medicine and Industry

Nanocomposites with Unique Properties and Applications in Medicine and Industry PDF Author: John Cuppoletti
Publisher: BoD – Books on Demand
ISBN: 9533073519
Category : Technology & Engineering
Languages : en
Pages : 376

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Book Description
This book contains chapters on nanocomposites for engineering hard materials for high performance aircraft, rocket and automobile use, using laser pulses to form metal coatings on glass and quartz, and also tungsten carbide-cobalt nanoparticles using high voltage discharges. A major section of this book is largely devoted to chapters outlining and applying analytic methods needed for studies of nanocomposites. As such, this book will serve as good resource for such analytic methods.

Materials for Fuel Cells

Materials for Fuel Cells PDF Author: M Gasik
Publisher: Elsevier
ISBN: 184569483X
Category : Technology & Engineering
Languages : en
Pages : 513

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Book Description
A fuel cell is an electrochemical device that converts the chemical energy of a reaction (between fuel and oxidant) directly into electricity. Given their efficiency and low emissions, fuel cells provide an important alternative to power produced from fossil fuels. A major challenge in their use is the need for better materials to make fuel cells cost-effective and more durable. This important book reviews developments in materials to fulfil the potential of fuel cells as a major power source. After introductory chapters on the key issues in fuel cell materials research, the book reviews the major types of fuel cell. These include alkaline fuel cells, polymer electrolyte fuel cells, direct methanol fuel cells, phosphoric acid fuel cells, molten carbonate fuel cells, solid oxide fuel cells and regenerative fuel cells. The book concludes with reviews of novel fuel cell materials, ways of analysing performance and issues affecting recyclability and life cycle assessment. With its distinguished editor and international team of contributors, Materials for fuel cells is a valuable reference for all those researching, manufacturing and using fuel cells in such areas as automotive engineering. Examines the key issues in fuel cell materials research Reviews the major types of fuel cells such as direct methanol and regenerative fuel cells Further chapters explore ways of analysing performance and issues affecting recyclability and life cycle assessment