Organosilicon Polymer-derived Ceramic Fibers

Organosilicon Polymer-derived Ceramic Fibers PDF Author: Zhongkan Ren
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
As humans entered 21st century, the energy crisis has gained more attention and reached a critical situation that may impede the further innovation of science and technology. Along with the development of the Internet and wireless communication, electronic devices, from automated production robots down to small consumer electronics, are overtaking our lives at a rate that none of the conventional industries can compete with. This leads to the ever-growing demand for energy production, transportation, and storage. In addition to the investigations on clean or renewable energy sources, more researches are promoting the efficiency of generating or utilizing the already existed forms of energy. Aerospace related development and applications consume a significant amount of resources. As a critical unit of aerospace application, turbine engines may be effectively advance by the reliable high-temperature components in not only the performance but the efficiency. Fiber-reinforced ceramic matrix composites (FRCMCs) are proposed as the next-gen material of turbine high-temperature components (such as turbine blades, shrouds, combustor liner, exhaust nozzle, etc.), with high oxidation and creep resistance and outstanding mechanical performance at elevated temperatures but lower density than single crystals. Within the CMCs, ceramic fibers serve as the major performance support. Polymer derived ceramics (PDCs) or polymer derived ceramic route is an innovated ceramic production technique, developed over the last half-century, that begins with the synthesis or the selection of monomer molecules (therefore also known as molecular methods); fine-tunes at the precursor stage; shapes during crosslinking stage; and converts the organic components into inorganic ceramics via pyrolysis. This method enables the synthesis of uniform ceramic fibers at a much lower temperature and easier processing condition than conventional powder-based synthesis. PDC fibers (SiC, Al2O3, BN, etc.) have already shown great potential in high-temperature applications as reinforcement of CMCs. This thesis focus on the synthesis and characterization of ceramic fibers from silicon-based liquid-phase precursors. The fibers are drawn using two different techniques (hand spinning and electrospinning), that are able to deliver individual ceramic fibers and ceramic fiber mats. The first approach demonstrates the preparation of SiOCN fibers from a hybrid precursor of 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasilazane (referred to as TTCSZ) and polyacrylic acid (PAA) using hand spinning. Later, SiOC fiber mats are synthesized via electrospinning from various cyclic preceramic oligomers or monomers with polyvinylpyrrolidone (PVP) as a spinning reagent. The fiber products are systematically investigated molecular structures, performances, and chemical bonding progression of the fibers at each processing stage (spinning, crosslinking, and pyrolysis). The approaches for ceramic fiber spinning and pyrolysis processes utilize cyclic siloxanes and silazanes for the first time as the ceramic precursors that are low cost and available in large quantities. The products show great potential in high-temperature applications as well as other applications such as energy storage.

Organosilicon Polymer-derived Ceramic Fibers

Organosilicon Polymer-derived Ceramic Fibers PDF Author: Zhongkan Ren
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
As humans entered 21st century, the energy crisis has gained more attention and reached a critical situation that may impede the further innovation of science and technology. Along with the development of the Internet and wireless communication, electronic devices, from automated production robots down to small consumer electronics, are overtaking our lives at a rate that none of the conventional industries can compete with. This leads to the ever-growing demand for energy production, transportation, and storage. In addition to the investigations on clean or renewable energy sources, more researches are promoting the efficiency of generating or utilizing the already existed forms of energy. Aerospace related development and applications consume a significant amount of resources. As a critical unit of aerospace application, turbine engines may be effectively advance by the reliable high-temperature components in not only the performance but the efficiency. Fiber-reinforced ceramic matrix composites (FRCMCs) are proposed as the next-gen material of turbine high-temperature components (such as turbine blades, shrouds, combustor liner, exhaust nozzle, etc.), with high oxidation and creep resistance and outstanding mechanical performance at elevated temperatures but lower density than single crystals. Within the CMCs, ceramic fibers serve as the major performance support. Polymer derived ceramics (PDCs) or polymer derived ceramic route is an innovated ceramic production technique, developed over the last half-century, that begins with the synthesis or the selection of monomer molecules (therefore also known as molecular methods); fine-tunes at the precursor stage; shapes during crosslinking stage; and converts the organic components into inorganic ceramics via pyrolysis. This method enables the synthesis of uniform ceramic fibers at a much lower temperature and easier processing condition than conventional powder-based synthesis. PDC fibers (SiC, Al2O3, BN, etc.) have already shown great potential in high-temperature applications as reinforcement of CMCs. This thesis focus on the synthesis and characterization of ceramic fibers from silicon-based liquid-phase precursors. The fibers are drawn using two different techniques (hand spinning and electrospinning), that are able to deliver individual ceramic fibers and ceramic fiber mats. The first approach demonstrates the preparation of SiOCN fibers from a hybrid precursor of 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasilazane (referred to as TTCSZ) and polyacrylic acid (PAA) using hand spinning. Later, SiOC fiber mats are synthesized via electrospinning from various cyclic preceramic oligomers or monomers with polyvinylpyrrolidone (PVP) as a spinning reagent. The fiber products are systematically investigated molecular structures, performances, and chemical bonding progression of the fibers at each processing stage (spinning, crosslinking, and pyrolysis). The approaches for ceramic fiber spinning and pyrolysis processes utilize cyclic siloxanes and silazanes for the first time as the ceramic precursors that are low cost and available in large quantities. The products show great potential in high-temperature applications as well as other applications such as energy storage.

Polymer Derived Ceramics

Polymer Derived Ceramics PDF Author: Paolo Colombo
Publisher: DEStech Publications, Inc
ISBN: 1605950009
Category : Technology & Engineering
Languages : en
Pages : 490

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Book Description
This book presents the foundations of the science of polymer derived ceramics, enriched with many descriptions of applications. Written by a team of selected researchers, the text is a systematic, comprehensive introduction to all phases of polymer derived ceramics from synthesis strategies through properties measurement, and applications. New material is given on the nanolevel structure of PDCs, and it is shown how nano-sized modifications can alter and improve the properties of polymer derived ceramics, including high chemical durability, oxidation resistance, luminescence, and piezo-resistivity. Groundbreaking work is also described on novel precursors such as stoichiometric SiC, BN, and SiBCN ceramics. In terms of technology, this volume explains how PDCs are fabricated and how these novel materials are used in membranes, filters, MEMS, fibers, and micro-components. This book covers: synthesis, structure, properties and applications; strategies for characterizing and synthesizing PDCs; and, original research on pre-ceramic PDC precursors.

Advanced Covalent Ceramics from Organosilicon Polymers for Sustainable Energy and Environment

Advanced Covalent Ceramics from Organosilicon Polymers for Sustainable Energy and Environment PDF Author: Shakir Bin Mujib
Publisher:
ISBN:
Category :
Languages : en
Pages : 0

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Book Description
Controlled thermal degradation of the liquid-phase polymers of molecular precursor-derived ceramics offer them excellent engineering properties. Amorphous ceramic phase and resistance to crystallization up to 1400 °C, high-temperature stability, and intense photoluminescence are some of the remarkable functional properties of these polymer-derived ceramics (PDCs). The ever-increasing demand of high-temperature components to increase the performance efficiency in aerospace applications pushes the industry to look for a new class of materials. Simultaneously, investigations of renewable energy sources lead to the development of efficient energy storage materials. PDC route offers a promising solution to both of these applications owing to PDC's distinct production route and functional properties. This dissertation focuses on two aspects. Firstly, the use of silicon-based PDCs to fabricate lightweight and strong ceramic matrix composites for high-temperature applications. The efficient infiltration of carbon fibers cloths (disks) and mini-bundles with boron-modified polysilazane and hafnium-modified polysilazane preceramic polymer solutions were investigated using a lab-scale, cost-effective drop coating technique. After the successful infiltration of the fibers was confirmed, the infiltrated fibers were heat-treated at different temperatures to complete the polymer-to-ceramic conversion of the preceramic polymer matrix. The boron-modified polysilazane and hafnium-modified polysilazane coated carbon fibers were crosslinked at 180 °C, followed by pyrolysis at 800 °C in inert environments to achieve Si(B)CN/CF and Si(Hf)CN/CF CMC mini-composites, respectively. Crack and defect free ceramic matric composites were achieved. The as-fabricated mini-composites were then investigated by several techniques to determine the composites' micro-structures and properties. The effect of the boron and hafnium in the polymer-derived ceramic matrices and micro-structural development of the final ceramic composites were characterized using scanning electron microscopy (SEM), Raman spectroscopy, Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS). The Raman and FTIR spectroscopies showed the complete conversion of the polymer to ceramic phase. The elemental composition and distribution of chemical bonds in the final mini-composites were determined by XPS. The mechanical properties of the mini-composites were investigated by tensile tests. Room-temperature tensile tests showed that the Si(Hf)CN/CF sample could reach a tensile strength of 790 MPa and elastic modulus of 66.88 GPa among the composites. To determine the high-temperature stability the oxidation behavior at various temperatures were studied. The oxidation study of the mini-composites showed stability of the samples up to 1500 °C. Structural and compositional changes of the oxidized samples were also elaborately investigated by XPS and SEM analyses to understand the phase change after oxidation. Secondly, the application of PDCs as free-standing, high capacity electrode materials for energy storage systems. Various preceramic polymer solutions were investigated to fabricate anode materials for lithium-ion batteries. Electrospinning technique was utilized to fabricate free-standing fiber mats from three different siloxanes oligomers. To achieve electrospun fiber mats, the short-chain siloxane oligomers were needed to be mixed with and additional spinning agent such as polyvinylpyrrolidone (PVP). The electrospun fiber mats were then crosslinked at 180 °C and pyrolyzed at 800 °C in Ar environment to obtain three types of SiOC ceramic fiber mats. The electron microscopy of the PDC fiber samples showed rigid surface structures with small diameters in the range of 0.2-3 μm. Raman, FTIR, XPS, and NMR spectroscopies were utilized to outline the ceramization stages of the SiOC fibers. 29Si MAS NMR spectra of the SiOC fibers revealed that mostly SiO4 bonds were formed in the amorphous ceramic phase, which indicated the formation on free carbon phase with limited amount of Si-C bonds after pyrolysis. The higher amount of free carbon along with the SiO-C mixed bonds in the amorphous SiOC samples enabled high lithium reversibility. As a result, when utilized as LIB electrodes, the self-supporting SiOC fiber mats showed excellent specific capacity of 866 mAh g−1 electrode with a high coulombic efficiency of 72%. Even as supercapacitor electrode, the SiOC fibers maintained 100% capacitance retention over 5000 cycles at a high current density of 3 A g−1. These two approaches for the synthesis of CMC mini-composites and electrode components using PDC materials offer promising potential for the various PDC chemistries to be utilized for both high-temperature and energy storage applications.

Ceramic Fibers and Coatings

Ceramic Fibers and Coatings PDF Author: Committee on Advanced Fibers for High-Temperature Ceramic Composites
Publisher: National Academies Press
ISBN: 0309569036
Category : Technology & Engineering
Languages : en
Pages : 112

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Book Description
High-temperature ceramic fibers are the key components of ceramic matrix composites (CMCs). Ceramic fiber properties (strength, temperature and creep resistance, for example)-along with the debonding characteristics of their coatings-determine the properties of CMCs. This report outlines the state of the art in high-temperature ceramic fibers and coatings, assesses fibers and coatings in terms of future needs, and recommends promising avenues of research. CMCs are also discussed in this report to provide a context for discussing high-temperature ceramic fibers and coatings.

Handbook of Advanced Ceramics and Composites

Handbook of Advanced Ceramics and Composites PDF Author: Yashwant Mahajan
Publisher: Springer
ISBN: 9783030163464
Category : Technology & Engineering
Languages : en
Pages : 1527

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Book Description
This handbook presents an authoritative account of the potential of advanced ceramics and composites in strategic applications, including defense, national security, aerospace, and energy security (especially nuclear energy). It highlights how their unique combination of superior properties such as low density, high strength, high elastic modulus, high hardness, high temperature capability, and excellent chemical and environmental stability are optimized in technologies within these fields. The handbook is organized according to application type. It allows readers to learn about strategies that have been used in different fields and to transfer them to their own. The book addresses a wide variety of ceramics and their composites, including PZT ceramics, carbon nanotubes, aerogels, silica radomes, relaxor ferroelectrics, and many others.

Ceramic Fibers and Coatings

Ceramic Fibers and Coatings PDF Author: National Research Council
Publisher: National Academies Press
ISBN: 0309174171
Category : Technology & Engineering
Languages : en
Pages : 112

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Book Description
High-temperature ceramic fibers are the key components of ceramic matrix composites (CMCs). Ceramic fiber properties (strength, temperature and creep resistance, for example)-along with the debonding characteristics of their coatings-determine the properties of CMCs. This report outlines the state of the art in high-temperature ceramic fibers and coatings, assesses fibers and coatings in terms of future needs, and recommends promising avenues of research. CMCs are also discussed in this report to provide a context for discussing high-temperature ceramic fibers and coatings.

Ceramic Fibers and Coatings

Ceramic Fibers and Coatings PDF Author: National Research Council
Publisher: National Academies Press
ISBN: 0309059968
Category : Technology & Engineering
Languages : en
Pages : 112

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Book Description
High-temperature ceramic fibers are the key components of ceramic matrix composites (CMCs). Ceramic fiber properties (strength, temperature and creep resistance, for example)-along with the debonding characteristics of their coatings-determine the properties of CMCs. This report outlines the state of the art in high-temperature ceramic fibers and coatings, assesses fibers and coatings in terms of future needs, and recommends promising avenues of research. CMCs are also discussed in this report to provide a context for discussing high-temperature ceramic fibers and coatings.

Fiber Reinforced Ceramic Composites

Fiber Reinforced Ceramic Composites PDF Author: K.S. Mazdiyasni
Publisher: William Andrew
ISBN: 9780815512332
Category : Science
Languages : en
Pages : 542

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Book Description
Provides the first comprehensive treatment of continuous and discontinuous ceramic fiber and whisker reinforced ceramic composites, written by 29 authorities in the field.

Handbook of Fiber Science and Technology Volume 2

Handbook of Fiber Science and Technology Volume 2 PDF Author: Menachem Lewin
Publisher: CRC Press
ISBN: 9780824788667
Category : Technology & Engineering
Languages : en
Pages : 408

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Book Description
This text provides up-to-date coverage of both recently developed and potentially available fibers, emphasizing new applications. Highlighting preparation, properties, practical industrial uses and future research directions for high technology, this volume examines optical fibres, aramid and polyimide fibres for heat resistant applications, ceramic fibres, fibres with thermal adaptability and electrically conducting polymers for fibres.

Ceramic Fibers and Their Applications

Ceramic Fibers and Their Applications PDF Author: Toshihiro Ishikawa
Publisher: CRC Press
ISBN: 1000682439
Category : Medical
Languages : en
Pages : 109

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Book Description
To date, many types of polymer-derived ceramic fibers have been developed all over the world. Of these, SiC fibers synthesized from polycarbosilane and its derivatives have achieved the highest heat-resistance along with their excellent mechanical properties. Using these type of SiC fibers for the ceramic matrix composite materials, both high-temperature strength and light weight have been achieved. Therefore, these fibers have attracted a great deal of attention in the field of next-generation aerospace engine, nuclear applications, and so on. Furthermore, several types of functional ceramic fibers with surface gradient structures have been developed using derivatives of polycarbosilane. This book summarizes the historical viewpoint of polymer-derived ceramic fibers, basic information (production process, fine structures, physical properties, and so forth) about them, and their applications. It also presents prospects of future inorganic fibers.