Method of Making a Continuous Ceramic Fiber Composite Hot Gas Filter PDF Download
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Languages : en
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A ceramic fiber composite structure particularly suitable for use as a hot gas cleanup ceramic fiber composite filter and method of making same from ceramic composite material has a structure which provides for increased strength and toughness in high temperature environments. The ceramic fiber composite structure or filter is made by a process in which a continuous ceramic fiber is intimately surrounded by discontinuous chopped ceramic fibers during manufacture to produce a ceramic fiber composite preform which is then bonded using various ceramic binders. The ceramic fiber composite preform is then fired to create a bond phase at the fiber contact points. Parameters such as fiber tension, spacing, and the relative proportions of the continuous ceramic fiber and chopped ceramic fibers can be varied as the continuous ceramic fiber and chopped ceramic fiber are simultaneously formed on the porous vacuum mandrel to obtain a desired distribution of the continuous ceramic fiber and the chopped ceramic fiber in the ceramic fiber composite structure or filter.
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Languages : en
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Book Description
A ceramic fiber composite structure particularly suitable for use as a hot gas cleanup ceramic fiber composite filter and method of making same from ceramic composite material has a structure which provides for increased strength and toughness in high temperature environments. The ceramic fiber composite structure or filter is made by a process in which a continuous ceramic fiber is intimately surrounded by discontinuous chopped ceramic fibers during manufacture to produce a ceramic fiber composite preform which is then bonded using various ceramic binders. The ceramic fiber composite preform is then fired to create a bond phase at the fiber contact points. Parameters such as fiber tension, spacing, and the relative proportions of the continuous ceramic fiber and chopped ceramic fibers can be varied as the continuous ceramic fiber and chopped ceramic fiber are simultaneously formed on the porous vacuum mandrel to obtain a desired distribution of the continuous ceramic fiber and the chopped ceramic fiber in the ceramic fiber composite structure or filter.
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Author: Miguel Díaz Cueva
Publisher:
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Category : Novenas
Languages : en
Pages : 32
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Category :
Languages : en
Pages : 8
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A novel type of hot-gas filter based on a ceramic fiber-reinforced ceramic matrix was developed and extended to fullsize, 60-mm OD by 1.5-meter-long, candle filters. A commercially viable process for producing the filters was developed, and the filters are undergoing testing and demonstration throughout the world for applications in pressurized fluidized-bed combustion (PFBC) and integrated gasification combined cycle (IGCC) plants. Development activities at Oak Ridge National Laboratory (ORNL) and at the 3M Company, and testing at the Westinghouse Science and Technology Center (STC) are presented. Demonstration tests at the Tidd PFBC are underway. Issues identified during the testing and demonstration phases of the development are discussed. Resolution of the issues and the status of commercialization of the filters are described.
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Languages : en
Pages : 8
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The objective of this program is to fabricate and test oxide fiber reinforced composite hot gas filter elements for advanced power generation systems. The level of mechanical durability exhibited by the currently available filters in field tests indicates that more rugged filters are required to meet the demands of large power generation systems. Furthermore, long term corrosion resistance of currently available filters has yet to be demonstrated in PFBC systems. The essential requirements of a composite material designed to meet the program objective for a toughened hot gas filter include the following: Stable continuous fiber; rigid porous matrix; engineered fiber-matrix interface; and cost effectiveness. Based on properties, availability, and cost, Mitsui's ALMAX alumina fiber and 3M's NEXTEL 610 alumina fiber were selected as the oxide reinforcement fibers. In order to meet the economic goals of the program it is essential that the cost and amount of continuous fiber be minimized. A four axis filament winder will be used to fabricate filter Preforms in a variety of fiber architectures. Carbon was used as the initial fiber coating because it was known to be resistant to the Processing chemicals. The coating was produced by pyrolysis of the resin based sizings on the continuous fibers. The matrix of the composite filter is comprised of chopped ceramic fiber. Saffil fiber was used for all compositions in this program.
Author: Ersan Ustundag
Publisher: John Wiley & Sons
ISBN: 0470295031
Category : Technology & Engineering
Languages : en
Pages : 619
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Book Description
This volume is part of the Ceramic Engineering and Science Proceeding (CESP) series. This series contains a collection of papers dealing with issues in both traditional ceramics (i.e., glass, whitewares, refractories, and porcelain enamel) and advanced ceramics. Topics covered in the area of advanced ceramic include bioceramics, nanomaterials, composites, solid oxide fuel cells, mechanical properties and structural design, advanced ceramic coatings, ceramic armor, porous ceramics, and more.
Author: United States. Patent and Trademark Office
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Category : Patents
Languages : en
Pages : 1214
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Category :
Languages : en
Pages : 30
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Goal was to fabricate a filter for removing particulates from hot gases; principal applications would be in advanced utility processes such as pressurized fluidized bed combustion or coal gasification combined cycle systems. Filters were made in two steps: make a ceramic fiber preform and coat it with SiC by chemical vapor infiltration (CVD). The most promising construction was felt/filament wound. Light, tough ceramic composite filters can be made; reinforcement by continuous fibers is needed to avoid brittleness. Direct metal to filter contact does not damage the top which simplifies installation. However, much of the filter surface of felt/filament wound structures is closed over by the CVD coating, and the surface is rough and subject to delamination. Recommendations are given for improving the filters.
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Category :
Languages : en
Pages : 52
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The overall goal of this contract and its extensions has been to develop a hot gas candle filter which is light weight, has a thin wall, resists mechanical and thermal shock, and is resistive to alkali attack. A ceramic fiber reinforced, ceramic matrix composite approach has been followed to fabricate this new candle filter. Past reports covered the first test results of two ceramic composite candle filters at the Westinghouse Science and Technology Center in March of 1993, subsequent improvements made in the filters construction and fabrication processing, and the testing of six improved full size, 60 mm diameter by 1575 mm length, filters that met or exceeded performance requirements set for them. Completion of the 172 hours of simulated PFBC testing and thermal transients plus maintaining less than 4 ppm clean side ash concentration provided a basis for moving to the next step of testing in the Tidd PFBCC Demonstration Project. In this contract extension 3M fabricated 110 filters to be used for tests in demonstration power plant facilities and other tests that become available. The filters were tested to meet all quality assurance specifications and inventoried for Oak Ridge National Laboratory, ORNL. The filters are being shipped to various industrial, university, and national laboratory test facilities as requested by ORNL. Ten ceramic composite filters were installed in December, 1994 in the Tidd PFBC Demonstration Project filter vessel for their test period No. 5. Five filters were installed in a top cluster and five in a bottom cluster. The filters were removed in May 1995 after operating for 1 1 1 0 hours in a temperature range of 760°C to 843°C, with 80% of the run above 815°C.
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Category :
Languages : en
Pages :
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Author:
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Languages : en
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A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.
