Author: Adnan Mahmoud Al-Ghasem
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ISBN:
Category :
Languages : en
Pages :
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This thesis presents the dynamic and static forced performance of a flexure-pivot tilting-pad bearing load between pad (LBP) configuration for different rotor speeds and bearing unit loadings. The bearing has the following design parameters: 4 pads with pad arc angle 72° and 50% pivot offset, pad axial length 0.0762 m (3 in), pad radial clearance 0.254 mm (0.010 in), bearing radial clearance 0.1905 mm (0.0075 in), preload 0.25 and shaft nominal diameter of 0.11684 m (4.600 in). The dynamic coefficients and the static performance parameters of the FPB have been compared with the theoretical predictions using the isothermal analysis from the rotordynamic software suite XLTRC2-XLTFPBrg. The bearing shows a small attitude angle, about 10°, which indicates small crosscoupling stiffnesses. The pad temperatures increase in the circumferential direction of rotation with speed and load. The pads maximum temperature was measured near the trailing edge. The dependency of the stiffness and damping coefficients on the excitation frequency has been studied. The frequency dependency in the dynamic coefficients was removed by introducing an added mass coefficient to the bearing model. The direct added mass coefficients were around 32 kg. The direct stiffness and damping coefficients increase with load, while increasing and decreasing with rotor speed, respectively. A small whirl frequency ratio (WFR) was found of about 0.15, and it decreases with load and increases with speed. A comparison between the dynamic stiffnesses using a Reynolds equation and the bulk-flow Navier-Stokes models with the experimental dynamic stiffnesses shows that the Reynolds model (even for laminar flows) is not adequate, and that the bulk-flow model should be used for rotordynamic coefficients prediction. The bulk-flow model in general predicts well the static performance parameters and the direct dynamic coefficients, and underpredicts the cross-coupled coefficients (overpredicts the stability).
Author:
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ISBN:
Category :
Languages : en
Pages : 7
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Author: Luis Emigdio Rodriguez Colmenares
Publisher:
ISBN:
Category :
Languages : en
Pages :
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This thesis provides experimental frequency dependent stiffness and damping coefficient results for a high-speed, lightly loaded, flexible-pivot tilting-pad bearing, with a load-on-pad configuration. Test conditions include four shaft speeds (6000, 9000, 13000 and 16000 rpm), and bearing unit loads from 172 kPa to 690 kPa. The results show that the bearing stiffness is a quadratic function of the frequency of vibration; hence their frequency dependency can be modeled by added-mass terms. The additional degrees of freedom introduced by the pads and the influence of the inertial forces generated in the fluid film account for this frequency dependency. The conventional frequency-dependent stiffness and damping model for tilting-pad bearings is extended with an added-mass matrix to account for the frequency dependency. This approach allows the description of the bearing dynamic characteristics with frequency-independent stiffness, damping and added-mass matrices. Experimental results are compared with predictions from the Reynolds equation and from a bulk-flow Navier-Stokes model. Both models produce good predictions of the stiffness and damping coefficients. However, results show that the bulk-flow model is more adequate for predicting the direct added-mass terms because it accounts for the fluid inertial forces. A bulk-flow solution of the Navier-Stokes equations that includes the effects of fluid inertia should be used to calculate the rotordynamic coefficients of a flexible-pivot tilting-bearing. Static performance measurement results are also detailed. Results include pad metal temperatures, eccentricity-ratios and attitude-angle as a function of bearing load, and estimated power losses.
Author: Jeffrey Scott Agnew
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ISBN:
Category :
Languages : en
Pages :
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Tests are performed on a flexure-pivot-pad tilting-pad bearing with a series integral squeeze film damper in load-between-pads configuration, with both active and locked damper. The damper effects are negated when locked, resulting in a flexure-pivot-pad bearing only. Experimental tests provide static performance data and dynamic stiffnesses from which rotordynamic coefficients are extracted. The following two excitation schemes are implemented: (1) multi-frequency, single direction excitation and (2) single-frequency, rotating load excitation (or "circular excitation"). The XLTRC2 Rotordynamics Software Suite© provides stiffness and damping coefficient, eccentricity, and power loss predictions for the locked damper bearing. Test conditions include the rotor-speed range of 4000-12000 rpm and the unit-load range of 0-862 kPa (0-125 psi). Dynamic tests utilizing the multi-frequency excitation for the locked and active damper bearing configurations both show that the real portion of the dynamic stiffness is well modeled by a quadratic curve fit, and the imaginary portion representing the damping is a linear function of excitation frequency. This means that frequency independent coefficients can be obtained when an added mass term is included. While stiffness coefficients are lower for the active damper bearing, damping coefficients remain almost constant between the locked and active damper configurations. A simulation shows that, although the damping coefficients do not change significantly, the reduced stiffness provided by the damper results in greater effective damping. Static performance tests for the locked and active damper bearing indicate low cross-coupling, as shown by the eccentricity and low attitude angle measurements. Pad metal temperature measurements show a smaller temperature differential along the pad arcs for the active damper bearing, than observed for the locked damper case. Frictional power loss is estimated based on lubricant temperature rise and does not differ significantly for the two bearing configurations.
Author: Clint Ryan Carter
Publisher:
ISBN:
Category :
Languages : en
Pages :
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This thesis presents the static and dynamic performance data for a 5 pad tilting pad bearing in both the load-on-pad (LOP) and the load-between-pad (LBP) configurations over a variety of different loads and speeds. The bearing tested was an Orion Advantage with direct lubrication exhibiting these specifications: 5 pads, .282 preload, 60% offset, 57.87° pad arc angle, 101.587 mm (3.9995 in) rotor diameter, .1575 mm (.0062 in) diametrical clearance, 60.325 mm (2.375 in) pad length. Dynamic tests were performed over a range of frequencies to observe any frequency effects on the dynamic stfffnesses. It was found that under most test conditions the direct real part of the dynamic stiffnesses could be approximated as quadratic functions of the excitation frequency. This frequency dependency is caused by pad inertia, pad flexibility, and fluid inertia. The observed frequency dependency can be accounted for with the addition of an added mass matrix to the conventional [K][C] matrix model to produce a frequency independent [K][C][M] model. This method eliminates the often debated question over whether a stability analysis should be performed at the running speed or at the first natural frequency. Substantially large added mass terms in the loaded direction were found that approached 60 kg. Some conditions for the LBP bearing exhibited unloaded direct mass coefficients that were at or near zero, which would lead to a frequency dependent [K][C] model to be used instead. The whirl frequency ratio was found to be zero at all test conditions. Static data were also recorded which included pad temperatures, attitude angle, eccentricity, static stiffness and power loss. Some cross coupling in the form of deviation from the loaded axis was evident from the locus plots; however, the cross coupled stiffness coefficients were found to be very small relative to the direct stiffness coefficients. Both static and dynamic experimental results were compared to theoretical predictions via a bulk flow analysis. Most parameters were modeled well including the static eccentricity e0 dynamic direct stiffness coefficients Kxx and Kyy, which were slightly over predicted. However, the direct damping coefficients Cxx and Cyy were significantly over predicted.
Author: Kyu-Ho Sim
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ISBN:
Category :
Languages : en
Pages :
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Rotordynamic and thermal analyses of compliant flexure pivot tilting pad gas bearings were performed. First, compliant flexure pivot tilting pad gas bearings with pad radial compliance (CFTPBs) were introduced and designed for high-speed oil-free micro turbomachinery. The pad radial compliance was for accommodation of large rotor growth at high speeds. Parametric studies on pivot offset, preload, and tilting stiffness were performed using non-linear orbit simulations and coast-down simulations for an optimum design. Second, coast-down tests for imbalance response and stability of typical rotor-bearing system with a rigid rotor and two CFTPBs designed from the above design studies were conducted over operating speeds up to 55 krpm. Prediction of synchronous rotordynamic responses was made in terms of critical speed for various imbalance modes by using a rotordynamic analysis software (XLTRC), combined with dynamic force coefficients from the perturbation analysis. For stability analyses, a generalized orbit simulation program was developed considering both the translational and angular rotor motions with two different bearings. Linear stability analyses for the conical vibration mode were also performed by using XLTRC and the perturbation analysis based on the Lund method. Predictions of whirl speed showed good agreement to the tests, but the estimated onset speed of instability appeared lower than the measured instability. Finally, a new thermo-hydrodynamic analysis model of a typical rotor-bearing system with CFTPBs was presented, accompanying linear perturbation analyses to investigate thermal effects on the rotordynamic performance. A numerical procedure was established for solving the generalized Reynolds equation, the 3-D energy equation, and the associated boundary conditions at the pad inlet flow and solid walls (rotor and pad) simultaneously. Parametric studies were conducted on nominal clearance and external load. Nominal clearance showed significant influence on temperature fields, and external load had uneven thermal effects among pads. Case studies with heat flux and temperature boundary conditions on the rotor end surface were performed to simulate various working conditions of the bearing. Large rotor thermal growth due to the high rotor temperature showed noticeable influence on rotordynamic performance by increasing direct stiffness and damping coefficients.
Author: Edgar J. Gunter
Publisher:
ISBN:
Category : Gas-lubricated journal bearings
Languages : en
Pages : 236
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Author: Robert W. Bruce
Publisher: CRC Press
ISBN: 142006908X
Category : Technology & Engineering
Languages : en
Pages : 1173
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Book Description
Since the publication of the best-selling first edition, the growing price and environmental cost of energy have increased the significance of tribology. Handbook of Lubrication and Tribology, Volume II: Theory and Design, Second Edition demonstrates how the principles of tribology can address cost savings, energy conservation, and environmental protection. This second edition provides a thorough treatment of established knowledge and practices, along with detailed references for further study. Written by the foremost experts in the field, the book is divided into four sections. The first reviews the basic principles of tribology, wear mechanisms, and modes of lubrication. The second section covers the full range of lubricants/coolants, including mineral oil, synthetic fluids, and water-based fluids. In the third section, the contributors describe many wear- and friction-reducing materials and treatments, which are currently the fastest growing areas of tribology, with announcements of new coatings, better performance, and new vendors being made every month. The final section presents components, equipment, and designs commonly found in tribological systems. It also examines specific industrial areas and their processes. Sponsored by the Society of Tribologists and Lubrication Engineers, this handbook incorporates up-to-date, peer-reviewed information for tackling tribological problems and improving lubricants and tribological systems. The book shows how the proper use of generally accepted tribological practices can save money, conserve energy, and protect the environment.
Author: Robert W. Bruce
Publisher: CRC Press
ISBN: 1420069098
Category : Science
Languages : en
Pages : 1139
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Book Description
Since the publication of the best-selling first edition, the growing price and environmental cost of energy have increased the significance of tribology. Handbook of Lubrication and Tribology, Volume II: Theory and Design, Second Edition demonstrates how the principles of tribology can address cost savings, energy conservation, and environmental pr
Author: David Patrick Tschoepe
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Measured and predicted static and dynamic characteristics are provided for a four-pad, rocker-pivot, tilting-pad journal bearing in the load-on-pad and load-between-pad orientations. The bearing has the following characteristics: 4 pads, .57 pad pivot offset, 0.6 L/D ratio, 60.33 mm (2.375in) pad axial length, 0.08255 mm (0.00325 in) radial clearance in the load-on-pad orientation, and 0.1189 mm (0.00468 in) radial clearance in the load-between-pad orientation. Tests were conducted on a floating test bearing design with unit loads ranging from 0 to 2903 kPa (421.1 psi) and speeds from 6.8 to 13.2 krpm. For all rotor speeds, hot-clearance measurements were taken to show the reduction in bearing clearance due to thermal expansion of the shaft and pads during testing. As the testing conditions get hotter, the rotor, pads, and bearing expand, decreasing radial bearing clearance. Hot-clearance measurements showed a 16-25% decrease in clearance compared to a clearance measurement at room temperature. For all test conditions, dynamic tests were performed over a range of excitation frequencies to obtain complex dynamic stiffness coefficients as a function of frequency. The direct real dynamic stiffness coefficients were then fitted with a quadratic function with respect to frequency. From the curve fit, the frequency dependence was captured by including a virtual-mass matrix [M] to produce a frequency independent [K][C][M] model. The direct dynamic stiffness coefficients for the load-on-pad orientation showed significant orthotropy, while the load-between-pad did not. The load-between-pad showed slight orthotropy as load increased. Experimental cross-coupled stiffness coefficients were measured in both load orientations, but were of the same sign and significantly less than direct stiffness coefficients. In both orientations the imaginary part of the measured dynamic stiffness increased linearly with increasing frequency, allowing for frequency independent direct damping coefficients. Rotordynamic coefficients presented were compared to predictions from two different Reynolds-based models. Both models showed the importance of taking into account pivot flexibility and different pad geometries (due to the reduction in bearing clearance during testing) in predicting rotordynamic coefficients. If either of these two inputs were incorrect, then predictions for the bearings impedance coefficients were very inaccurate. The main difference between prediction codes is that one of the codes incorporates pad flexibility in predicting the impedance coefficients for a tilting-pad journal bearing. To look at the effects that pad flexibility has on predicting the impedance coefficients, a series of predictions were created by changing the magnitude of the pad's bending stiffness. Increasing the bending stiffness used in predictions by a factor of 10 typically caused a 3-11% increase in predicted Kxx and Kyy, and a 10-24% increase in predicted Cxx and Cyy. In all cases, increasing the calculated bending stiffness from ten to a hundred times the calculated value caused slight if any change in Kxx, Kyy, Cxx, and Cyy. For a flexible pad an increase in bending stiffness can have a large effect on predictions; however, for a more rigid pad an increase in pad bending stiffness will have a much lesser effect. Results showed that the pad's structural bending stiffness can be an important factor in predicting impedance coefficients. Even though the pads tested in this thesis are extremely stiff, changes are still seen in predictions when the magnitude of the pad?s bending stiffness is increased, especially in Cxx, and Cyy. The code without pad flexibility predicted Kxx and Kyy much more accurately than the code with pad flexibility. The code with pad flexibility predicts Cxx more accurately, while the code without pad flexibility predicted Cyy more accurately. Regardless of prediction Code used, the Kxx and Kyy were over-predicted at low loads, but predicted more accurately as load increased. Cxx, and Cyy were modeled very well in the load-on-pad orientation, while slightly overpredicted in the load-between-pad orientation. For solid pads, like the ones tested here, both codes do a decent job at predicting impedance coefficients. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/148049
