Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents

Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents PDF Author: A. Kayode Coker
Publisher: Elsevier
ISBN: 0323958249
Category : Technology & Engineering
Languages : en
Pages : 1328

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Book Description
Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents, Fifth Edition, Volume One is ever evolving and provides improved techniques and fundamental design methodologies to guide the practicing engineer in designing process equipment and applying chemical processes to properly detailed hardware. Like its predecessor, this new edition continues to present updated information for achieving optimum operational and process conditions and avoiding problems caused by inadequate sizing and lack of internally detailed hardware. The volume provides both fundamental theories, where applicable, and direct application of these theories to applied equations essential in the design effort. This approach in presenting design information is essential for troubleshooting process equipment and in executing system performance analysis. Volume 1 covers process planning, flow-sheeting, scheduling, cost estimation, economic factors, physical properties of liquids and gases, fluid flow, mixing of liquids, mechanical separations, process safety, pressure-relieving devices, metallurgy and corrosion, and process optimization. The book builds upon Ludwig's classic text to further enhance its use as a chemical engineering process design manual of methods and proven fundamentals. This new edition includes new content on three-phase separation, ejectors and mechanical vacuum systems, process safety management, HAZOP and hazard analyses, and optimization of chemical process/blending. ? Provides improved design manual for methods and proven fundamentals of process design with related data and charts? Covers a complete range of basic day-to-day petrochemical operation topics. Extensively revised with new materials on Non-Newtonian fluids, homogeneous and heterogeneous flow, and pressure drop, ejectors, phase separation, metallurgy and corrosion and optimization of chemical process/blending? Presents many examples using Honeywell UniSim Design software, developed and executable computer programs, and Excel spreadsheet programs? Includes case studies of process safety incidents, guidance for troubleshooting, and checklists? Includes Software of Conversion Table and 40+ process data sheets in excel format

Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents

Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents PDF Author: A. Kayode Coker
Publisher: Elsevier
ISBN: 0323958249
Category : Technology & Engineering
Languages : en
Pages : 1328

Get Book Here

Book Description
Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents, Fifth Edition, Volume One is ever evolving and provides improved techniques and fundamental design methodologies to guide the practicing engineer in designing process equipment and applying chemical processes to properly detailed hardware. Like its predecessor, this new edition continues to present updated information for achieving optimum operational and process conditions and avoiding problems caused by inadequate sizing and lack of internally detailed hardware. The volume provides both fundamental theories, where applicable, and direct application of these theories to applied equations essential in the design effort. This approach in presenting design information is essential for troubleshooting process equipment and in executing system performance analysis. Volume 1 covers process planning, flow-sheeting, scheduling, cost estimation, economic factors, physical properties of liquids and gases, fluid flow, mixing of liquids, mechanical separations, process safety, pressure-relieving devices, metallurgy and corrosion, and process optimization. The book builds upon Ludwig's classic text to further enhance its use as a chemical engineering process design manual of methods and proven fundamentals. This new edition includes new content on three-phase separation, ejectors and mechanical vacuum systems, process safety management, HAZOP and hazard analyses, and optimization of chemical process/blending. ? Provides improved design manual for methods and proven fundamentals of process design with related data and charts? Covers a complete range of basic day-to-day petrochemical operation topics. Extensively revised with new materials on Non-Newtonian fluids, homogeneous and heterogeneous flow, and pressure drop, ejectors, phase separation, metallurgy and corrosion and optimization of chemical process/blending? Presents many examples using Honeywell UniSim Design software, developed and executable computer programs, and Excel spreadsheet programs? Includes case studies of process safety incidents, guidance for troubleshooting, and checklists? Includes Software of Conversion Table and 40+ process data sheets in excel format

Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents

Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents PDF Author: A. Kayode Coker
Publisher: Elsevier
ISBN: 0443301158
Category : Technology & Engineering
Languages : en
Pages : 978

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Book Description
Ludwig's Applied Process Design for Chemical and Petrochemical Plants Incorporating Process Safety Incidents is ever evolving starting with the first edition some 60 years ago. The volumes in this fifth edition provide improved techniques and fundamental design methodologies to guide the practicing engineer in designing process equipment and applying chemical processes to the properly detailed hardware. As indicative of the new title, process safety incidents are incorporated in many of the chapters, reviewing the root causes, and how these could be mitigated in future. Like its predecessor, this new edition continues to present updated information for achieving optimum operational and process conditions and to avoid problems caused by inadequate sizing and lack of internally detailed hardware. The volumes provide both fundamental theories where applicable and direct application of these theories to applied equations essential in the design effort. This approach in presenting design information is essential for troubleshooting process equipment and in executing system performance analysis. Volume 1B continues to cover mixing of liquids, process safety and pressure[1]relieving devices, metallurgy and corrosion, and process optimization. It builds upon Ernest E. Ludwig's classic text to further enhance its use as a chemical engineering process design manual of methods and proven fundamentals. This new edition includes new content on three-phase separation, mixing of liquids, ejectors, and mechanical vacuum systems, process safety and pressure-relieving devices, metallurgy and corrosion, and optimization of chemical process/blending. Some chapters review pressure-relieving devices and provide case studies for process safety incidents, which are well illustrated from US Chemical Safety Hazard Investigation Board (www.csb.gov). Finally, this book contains a glossary of Petroleum and Petrochemical Terminologies and Physical and Chemical Characteristics of Major Hydrocarbons.? Provides improved design manual for methods and proven fundamentals of process design with related data and charts? Covers complete range of basic day-to-day petrochemical operation topics? Extensively revised with new material added on three-phase separation, metallurgy, and corrosion? Process safety management/HAZOP and hazard analyses, and optimization of chemical process/blending? Presents many examples using Honeywell UniSim Design software, developed and executable computer programs, and Excel spreadsheet programs? Includes case studies of process safety incidents, guidance for troubleshooting, and checklists? Includes Software of Conversion Table and 30+ process data sheets in excel format

Chemical Engineering Design

Chemical Engineering Design PDF Author: Gavin Towler
Publisher: Elsevier
ISBN: 0080966608
Category : Technology & Engineering
Languages : en
Pages : 1321

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Book Description
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors

Applied Process Design for Chemical and Petrochemical Plants: Volume 1

Applied Process Design for Chemical and Petrochemical Plants: Volume 1 PDF Author: Ernest E. Ludwig
Publisher: Elsevier
ISBN: 0080527361
Category : Technology & Engineering
Languages : en
Pages : 644

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Book Description
This expanded edition introduces new design methods and is packed with examples, design charts, tables, and performance diagrams to add to the practical understanding of how selected equipment can be expected to perform in the process situation. A major addition is the comprehensive chapter on process safety design considerations, ranging from new devices and components to updated venting requirements for low-pressure storage tanks to the latest NFPA methods for sizing rupture disks and bursting panels, and more.*Completely revised and updated throughout*The definative guide for process engineers and designers*Covers a complete range of basic day-to-day operation topics

Applied Process Design for Chemical and Petrochemical Plants

Applied Process Design for Chemical and Petrochemical Plants PDF Author: Ernest E. Ludwig
Publisher:
ISBN:
Category : Chemical plants
Languages : en
Pages : 392

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Book Description


Investigation Report - Pesticide Chemical Runaway Reaction Pressure Vessel Explosion

Investigation Report - Pesticide Chemical Runaway Reaction Pressure Vessel Explosion PDF Author: U.s. Chemical Safety and Hazard Investigation Report
Publisher: CreateSpace
ISBN: 9781500480264
Category : Nature
Languages : en
Pages : 172

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Book Description
On August 28, 2008, at about 10:35 p.m., a runaway chemical reaction occurred inside a 4,500 gallon pressure vessel known as a residue treater, causing the vessel to explode violently in the methomyl unit at the Bayer CropScience facility in Institute, West Virginia. Highly flammable solvent sprayed from the vessel and immediately ignited, causing an intense fire that burned for more than 4 hours. The fire was contained inside the Methomyl-Larvin insecticide unit by the Bayer CropScience fire brigade with mutual aid assistance from local volunteer and municipal fire departments. The incident occurred during the restart of the methomyl unit after an extended outage to upgrade the control system and replace the original residue treater vessel. Two company employees who had been dispatched by the control room personnel to investigate why the residue treater pressure was increasing were near the residue treater when it ruptured. One died from blunt force trauma and burn injuries sustained at the scene; the second died 41 days later at the Western Pennsylvania Burn Center in Pittsburgh, Pennsylvania. Six volunteer firefighters who assisted in the unit fire suppression activities and two contractors working at the facility were treated for possible toxic chemical exposure. The Kanawha-Putnam County Emergency Management Director advised more than 40,000 residents, including the resident students at the West Virginia State University adjacent to the facility, to shelter-in-place for more than three hours as a precaution. The fire and drifting smoke forced the state police and local law enforcement authorities to close roads near the facility and the interstate highway, which disrupted traffic for hours. The Chemical Safety Board (CSB) investigation team determined that the runaway chemical reaction and loss of containment of the flammable and toxic chemicals resulted from deviation from the written start-up procedures, including bypassing critical safety devices intended to prevent such a condition. Other contributing factors included an inadequate pre-startup safety review; inadequate 1 operator training on the newly installed control system; unevaluated temporary changes, malfunctioning or missing equipment, misaligned valves, and bypassed critical safety devices; and insufficient technical expertise available in the control room during the restart. Poor communications during the emergency between the Bayer CropScience incident command and the local emergency response agency confused emergency response organizations and delayed public announcements on actions that should be taken to minimize exposure risk. Although Bayer CropScience reported that “no toxic chemicals were released because they were consumed in the intense fires,” the CSB later confirmed that the only air monitors suitably placed near the unit to detect toxic chemicals were, in fact, not operational at the time of the incident. No reliable data or analytical methods were available to determine what chemicals were released, or predict any exposure concentrations. The methomyl unit used the highly toxic chemical, methyl isocyanate (MIC), in a series of complex chemical reactions to produce methomyl, a dry chemical used to make the pesticide, Larvin. MIC is manufactured in a separate production unit at the facility and stored in large underground pressure vessels. Liquid MIC was pumped to a “day tank” pressure vessel near the Methomyl-Larvin unit, which provided the daily production quantity of MIC for the methomyl unit and the carbofuran unit, which is about 200 feet west of the methomyl unit. The MIC storage tank adjacent to the methomyl unit and the MIC transfer piping between the production unit and the manufacturing units were not damaged, nor did the MIC storage tank overheat or pressurize above the operating limits during the fire.

Selected Topics in the Chemistry of Natural Products

Selected Topics in the Chemistry of Natural Products PDF Author: Raphael Ikan
Publisher: World Scientific
ISBN: 9812705694
Category : Science
Languages : en
Pages : 625

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Book Description
A New York Times Notable Book for 2011 A Globe and Mail Best Books of the Year 2011 Title A Kirkus Reviews Best Nonfiction of 2011 title Virtually all human societies were once organized tribally, yet over time most developed new political institutions which included a central state that could keep the peace and uniform laws that applied to all citizens. Some went on to create governments that were accountable to their constituents. We take these institutions for granted, but they are absent or are unable to perform in many of today’s developing countries—with often disastrous consequences for the rest of the world. Francis Fukuyama, author of the bestselling The End of History and the Last Man and one of our most important political thinkers, provides a sweeping account of how today’s basic political institutions developed. The first of a major two-volume work, The Origins of Political Order begins with politics among our primate ancestors and follows the story through the emergence of tribal societies, the growth of the first modern state in China, the beginning of the rule of law in India and the Middle East, and the development of political accountability in Europe up until the eve of the French Revolution. Drawing on a vast body of knowledge—history, evolutionary biology, archaeology, and economics—Fukuyama has produced a brilliant, provocative work that offers fresh insights on the origins of democratic societies and raises essential questions about the nature of politics and its discontents.

Handbook of Industrial Chemistry and Biotechnology

Handbook of Industrial Chemistry and Biotechnology PDF Author: James A. Kent
Publisher: Springer Science & Business Media
ISBN: 1461442591
Category : Science
Languages : en
Pages : 1560

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Book Description
Substantially revising and updating the classic reference in the field, this handbook offers a valuable overview and myriad details on current chemical processes, products, and practices. No other source offers as much data on the chemistry, engineering, economics, and infrastructure of the industry. The Handbook serves a spectrum of individuals, from those who are directly involved in the chemical industry to others in related industries and activities. It provides not only the underlying science and technology for important industry sectors, but also broad coverage of critical supporting topics. Industrial processes and products can be much enhanced through observing the tenets and applying the methodologies found in chapters on Green Engineering and Chemistry (specifically, biomass conversion), Practical Catalysis, and Environmental Measurements; as well as expanded treatment of Safety, chemistry plant security, and Emergency Preparedness. Understanding these factors allows them to be part of the total process and helps achieve optimum results in, for example, process development, review, and modification. Important topics in the energy field, namely nuclear, coal, natural gas, and petroleum, are covered in individual chapters. Other new chapters include energy conversion, energy storage, emerging nanoscience and technology. Updated sections include more material on biomass conversion, as well as three chapters covering biotechnology topics, namely, Industrial Biotechnology, Industrial Enzymes, and Industrial Production of Therapeutic Proteins.

Guidelines for Risk Based Process Safety

Guidelines for Risk Based Process Safety PDF Author: CCPS (Center for Chemical Process Safety)
Publisher: John Wiley & Sons
ISBN: 111820963X
Category : Technology & Engineering
Languages : en
Pages : 759

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Book Description
Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.

Preliminary Chemical Engineering Plant Design

Preliminary Chemical Engineering Plant Design PDF Author: W.D. Baasal
Publisher: Springer
ISBN: 9780442234409
Category : Science
Languages : en
Pages : 572

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Book Description