Investigation of Synergistic NOx Reduction from Cofiring and Air Staged Combustion of Coal and Low Ash Dairy Biomass in a 30 Kilowatt Low NOx Furnace PDF Download
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Author: Benjamin Daniel Lawrence
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Languages : en
Pages :
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Alternate, cost effective disposal methods must be developed for reducing phosphorous and nitrogen loading from land application of animal waste. Cofiring coal with animal waste, termed dairy biomass (DB), is the proposed thermo-chemical method to address this concern. DB is evaluated as a cofired fuel with Wyoming Powder River Basin (PRB) sub-bituminous coal in a small-scale 29 kW[subscript t] low NO[subscript x] burner (LNB) facility. Fuel properties, of PRB and DB revealed the following: a higher heating value of 29590 kJ/kg for dry ash free (DAF) coal and 21450 kJ/kg for DAF DB. A new method called Respiratory Quotient (RQ), defined as ratio of carbon dioxide moles to oxygen moles consumed in combustion, used widely in biology, was recently introduced to engineering literature to rank global warming potential (GWP) of fuels. A higher RQ means higher CO2 emission and higher GWP. PRB had an RQ of 0.90 and DB had an RQ of 0.92. For comparison purposes, methane has an RQ of 0.50. For unknown fuel composition, gas analyses can be adapted to estimate RQ values. The LNB was modified and cofiring experiments were performed at various equivalence ratios (phi) with pure coal and blends of PRB-DB. Standard emissions from solid fuel combustion were measured; then NO[subscript x] on a heat basis (g/GJ), fuel burnt fraction, and fuel nitrogen conversion percentage were estimated. The gas analyses yielded burnt fraction ranging from 89% to 100% and confirmed an RQ of 0.90 to 0.94, which is almost the same as the RQ based on fuel composition. At the 0.90 equivalence ratio, unstaged pure coal produced 653 ppm (377 g/GJ) of NO[subscript x]. At the same equivalence ratio, a 90-10 PRB:LADB blended fuel produced 687 ppm (397 g/GJ) of NO[subscript x]. By staging 20% of the total combustion air as tertiary air (which raised the equivalence ratio of the main burner to 1.12), NO[subscript x] was reduced to 545 ppm (304 g/GJ) for the 90-10 blended fuel. Analysis of variance showed that variances were statistically significant because of real differences between the independent variables (equivalence ratio, percent LADB in the fuel, and staging intensity). The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/151367
Author: Benjamin Daniel Lawrence
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
Alternate, cost effective disposal methods must be developed for reducing phosphorous and nitrogen loading from land application of animal waste. Cofiring coal with animal waste, termed dairy biomass (DB), is the proposed thermo-chemical method to address this concern. DB is evaluated as a cofired fuel with Wyoming Powder River Basin (PRB) sub-bituminous coal in a small-scale 29 kW[subscript t] low NO[subscript x] burner (LNB) facility. Fuel properties, of PRB and DB revealed the following: a higher heating value of 29590 kJ/kg for dry ash free (DAF) coal and 21450 kJ/kg for DAF DB. A new method called Respiratory Quotient (RQ), defined as ratio of carbon dioxide moles to oxygen moles consumed in combustion, used widely in biology, was recently introduced to engineering literature to rank global warming potential (GWP) of fuels. A higher RQ means higher CO2 emission and higher GWP. PRB had an RQ of 0.90 and DB had an RQ of 0.92. For comparison purposes, methane has an RQ of 0.50. For unknown fuel composition, gas analyses can be adapted to estimate RQ values. The LNB was modified and cofiring experiments were performed at various equivalence ratios (phi) with pure coal and blends of PRB-DB. Standard emissions from solid fuel combustion were measured; then NO[subscript x] on a heat basis (g/GJ), fuel burnt fraction, and fuel nitrogen conversion percentage were estimated. The gas analyses yielded burnt fraction ranging from 89% to 100% and confirmed an RQ of 0.90 to 0.94, which is almost the same as the RQ based on fuel composition. At the 0.90 equivalence ratio, unstaged pure coal produced 653 ppm (377 g/GJ) of NO[subscript x]. At the same equivalence ratio, a 90-10 PRB:LADB blended fuel produced 687 ppm (397 g/GJ) of NO[subscript x]. By staging 20% of the total combustion air as tertiary air (which raised the equivalence ratio of the main burner to 1.12), NO[subscript x] was reduced to 545 ppm (304 g/GJ) for the 90-10 blended fuel. Analysis of variance showed that variances were statistically significant because of real differences between the independent variables (equivalence ratio, percent LADB in the fuel, and staging intensity). The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/151367
Author: Patsky O. Gomez
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Category :
Languages : en
Pages :
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The low NOx burner (LNB) is the most cost effective technology used in coal-fired power plants to reduce NOx. Conventional (unstaged) burners use primary air for transporting particles and swirling secondary air to create recirculation of hot gases. LNB uses staged air (dividing total air into primary, secondary and tertiary air) to control fuel bound nitrogen from mixing early and oxidizing to NOx; it can also limit thermal NOx by reducing peak flame temperatures. Previous research at Texas A & M University (TAMU) demonstrated that cofiring coal with feedlot biomass (FB) in conventional burners produced lower or similar levels of NOx but increased CO. The present research deals with i) construction of a small scale 29.31 kW (100,000 BTU/hr) LNB facility, ii) evaluation of firing Wyoming (WYO) coal as the base case coal and cofiring WYO and dairy biomass (DB) blends, and iii) evaluating the effects of staging on NOx and CO. Ultimate and Proximate analysis revealed that WYO and low ash, partially composted, dairy biomass (LA-PC-DB-SepS) had the following heat values and empirical formulas: CH0.6992N0.0122O0.122S0.0021-- and CH1.2554N0.04--0O0.3965S0.0045--. The WYO contained 3.10 kg of Ash/GJ, 15.66 kg of VM/GJ, 0.36 kg of N/GJ, and 6.21 kg of O/GJ while LA-PC-DB-SepS contained 11.57 kg of Ash/GJ, 36.50 kg of VM/GJ, 1.50 kg of N/GJ, and 14.48 kg of O/GJ. The construction of a LNB nozzle capable of providing primary, swirled secondary and swirled tertiary air for staging was completed. The reactor provides a maximum residence time of 1.8 seconds under hot flow conditions. WYO and DB were blended on a mass basis for the following blends: 95:5, 90:10, 85:15, and 80:20. Results from firing pure WYO showed that air staging caused a slight decrease of NOx in lean regions (equivalence ratio, [Phi] greater than or equal to 1.0) but an increase of CO in rich regions ([phi]=1.2). For unstaged combustion, cofiring resulted in most fuel blends showing similar NOx emissions to WYO. Staged cofiring resulted in a 12% NOx increase in rich regions while producing similar to slightly lower amounts of NOx in lean regions. One conclusion is that there exists a strong inverse relationship between NOx and CO emissions.
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Publisher: Cuvillier Verlag
ISBN: 3736909381
Category : Technology & Engineering
Languages : de
Pages : 180
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ABSTRACT The current work briefly reviews the formation mechanisms and reduction approaches of the pollutants SOx and NOx in coal combustion and focuses on the simulation of the lower-cost in-furnace measures ƒ{ the dry additive process (DAP) for SOx reduction and the reburning as well as the advanced reburning (hybrid reburning/SNCR) techniques for NOx reduction. In addition, the influence of sulfur compounds on NOx formation is investigated. The major workings include: Simulation of the dry additive desulfurization process (DAP): Different models ƒ{ shrinking core model (SCM), pore model (PM) and grain model (GM) ƒ{ are implemented to describe the gas-particle reaction. Relevant processes such as the sintering of the additive, the self-retention by coal ash, the thermal equilibrium of the sulfation reaction are accounted for and modeled. A comprehensive model for the DAP with calcium based additives is subsequently established and integrated into a combustion CFD (computational fluid dynamics) code AIOLOS, in both Eulerian and Lagrangian schemes. The model is verified with experiments on a test reactor. Mechanism reduction and simulation of reburning/SNCR Processes: A method for reduction of kinetic mechanisms is introduced. A program tool is developed for automatic reduction of detailed reaction mechanisms. Reduced mechanisms for reburning and hybrid reburning/SNCR processes are developed and implemented into the CFD code. CFD-calculations with the reduced mechanisms are performed and compared with experimental measurements to comprehensively evaluate the simulation approach. It is shown that the detailed simulation is capable of modeling the complex reburning and SNCR processes with acceptable computing time and achieves reasonable results in wide parameter ranges. Study of the influence of sulfur compounds on NOx formation: The effect of SO2 on NOx formation is experimentally investigated and analysed with kinetic mechanisms. It is indicated that the presence of SO2 inhabits the NOx formation and reduce the NOx emissions in normal air-rich combustion. Under air-staging conditions, SO2 addition has no obvious influence on the final NOx emissions.
Author: Hari Krishna Uggini
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ISBN:
Category :
Languages : en
Pages :
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New regulations like the Clean Air Interstate Rule (CAIR) will pose greater challenges for Coal fired power plants with regards to pollution reduction. These new regulations plan to impose stricter limits on NOx reduction. The current regulations by themselves already require cleanup technology; newer regulations will require development of new and economical technologies. Using a blend of traditional fuels and biomass is a promising technology to reduce NOX emissions. Experiments conducted previously at the Coal and Biomass energy lab at Texas A & M reported that dairy biomass can be an effective Reburn fuel with NOX reduction of up to 95 percent; however little work has been done to model such a process with Feedlot Biomass as a blend with the main burner fuel. The present work concerns with development of a zero dimensional for a low NOX burner (LNB) model in order to predict NOx emissions while firing a blend of Coal and dairy biomass. Two models were developed. Model I assumes that the main burner fuel is completely oxidized to CO, CO2,H20 and fuel bound nitrogen is released as HCN, NH3, N2; these partially burnt product mixes with tertiary air, undergoes chemical reactions specified by kinetics and burns to complete combustion. Model II assumes that the main burner solid fuel along with primary and secondary air mixes gradually with recirculated gases, burn partially and the products from the main burner include partially burnt solid particles and fuel bound nitrogen partially converted to N2, HCN and NH3. These products mix gradually with tertiary air, undergo further oxidation-reduction reactions in order to complete the combustion. The results are based on model I. Results from the model were compared with experimental findings to validate it. Results from the model recommend the following conditions for optimal reduction of NOx: Equivalence Ratio should be above 0.95; mixing time should be below 100ms. Based on Model I, results indicate that increasing percentage of dairy biomass in the blend increases the NOx formation due to the assumption that fuel N compounds (HCN, NH3) do not undergo oxidation in the main burner zone. Thus it is suggested that model II must be adopted in the future work.
Author: Paul Gordon Goughnour
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Category :
Languages : en
Pages :
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Coal fired power plants produce NOx at unacceptable levels. In order to control these emissions without major modifications to the burners, additional fuel called reburn fuel is fired under rich conditions (10-30 % by heat) after the coal burners. Additional air called overfire air (about 20 % of total air) is injected in order to complete combustion. Typically reburn fuel is natural gas (NG). From previous research at TAMU, it was found that firing feedlot biomass (FB) as reburn fuel lowers the NOx emission at significant levels compared to NG. The present research was conducted to determine the optimum operating conditions for the reduction of NOx. Experiments were performed in a small scale 29.3 kW (100,000 BTU/hr) reactor using low ash partially composted FB (LA PC FB) with equivalence ratio ranging from 1 to 1.15. The results of these experiments show that NOx levels can be reduced by as much as 90% - 95 % when firing pure LA PC FB and results are almost independent of. The reburn fuel was injected with normal air and then vitiated air (12.5 % O2); further the angles of reburn injector were set normal to the main gas flow and at 45-degrees upward. For LA PC FB no significant changes were observed; but high ash PC FB revealed better reductions with 45-degrees injector and vitiated air. This new technology has the potential to reduce NOx emissions in coal fired boilers located near cattle feedlots and also relieves the cattle industry of the waste.
Author: Kenneth E. Noll
Publisher:
ISBN:
Category : Combustion gases
Languages : en
Pages : 52
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Author: G. Hesselmann
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ISBN:
Category :
Languages : en
Pages : 31
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Author: Senthilvasan Arumugam
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Category :
Languages : en
Pages :
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Oxides of nitrogen from coal-fired power stations are considered to be major pollutants, and there is increasing concern for regulating air quality and offsetting the emissions generated from the use of energy. Reburning is an in-furnace, combustion control technology for NOx reduction. Another environmental issue that needs to be addressed is the rapidly growing feedlot industry in the United States. The production of biomass from one or more animal species is in excess of what can safely be applied to farmland in accordance with nutrient management plans and stockpiled waste poses economic and environmental liabilities. In the present study, the feasibility of using biomass as a reburn fuel in existing coal-fired power plants is considered. It is expected to utilize biomass as a low-cost, substitute fuel and an agent to control emission. The successful development of this technology will create environment-friendly, low cost fuel source for the power industry, provide means for an alternate method of disposal of biomass, and generate a possible revenue source for feedlot operators. In the present study, the effect of coal, cattle manure or feedlot biomass, and blends of biomass with coal on the ability to reduce NOx were investigated in the Texas A & M University 29.31 kW (100,000 Btu/h) reburning facility. The facility used a mixture of propane and ammonia to generate the 600 ppm NOx in the primary zone. The reburn fuel was injected using air. The stoichiometry tested were 1.00 to 1.20 in the reburn zone. Two types of injectors, circular jet and fan spray injectors, which produce different types of mixing within the reburn zone, were studied to find their effect on NOx emissions reduction. The flat spray injector performed better in all cases. With the injection of biomass as reburn fuel with circular jet injector the maximum NOx reduction was 29.9 % and with flat spray injector was 62.2 %. The mixing time was estimated in model set up as 936 and 407 ms. The maximum NOx reduction observed with coal was 14.4 % and with biomass it was 62.2 % and the reduction with blends lay between that of coal and biomass.
Author:
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Category :
Languages : en
Pages : 50
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This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. Two additional biomass co-firing test burns were conducted during this quarter. In the first test (Test 12), up to 20% by weight dry hardwood sawdust and switchgrass was comilled with Galatia coal and injected through the single-register burner. Liquid ammonia was intermittently added to the primary air stream to increase fuel-bound nitrogen and simulate cofiring with chicken litter. Galatia coal is a medium-sulfur ((almost equal to) 1.2% S), high chlorine ((almost equal to)0.5%) Illinois Basin coal. In the second test (Test 13), up to 20% by weight dry hardwood sawdust and switchgrass was comilled with Jim Walters No. 7 mine coal and injected through the single-register burner. Jim Walters No. 7 coal is a low-volatility, low-sulfur ((almost equal to) 0.7% S) Eastern bituminous coal. The results of these tests are presented in this quarterly report. Progress has continued to be made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO(subscript x) emissions and unburned carbon levels in the furnace exhaust. The Configurable Fireside Simulator has been delivered from REI, Inc. and is being tested with exiting CFD solutions. Preparations are under way for a final pilot-scale combustion experiment using the single-register burner fired with comilled mixtures of Jim Walters No. 7 low-volatility bituminous coal and switchgrass. Because of the delayed delivery of the Configurable Fireside Simulator, it is planned to ask for a no-cost time extension for the project until the end of this calendar year. Finally, a paper describing this project that included preliminary results from the first four cofiring tests was presented at the 12th European Conference and Technology Exhibition on Biomass for Energy, Industry and Climate Protection in Amsterdam, The Netherlands, in June, 2002.
Author: Ruksana Moreea-Taha
Publisher:
ISBN:
Category : Coal-fired power plants
Languages : en
Pages : 60
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