Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta C. Oliveira
Publisher: MDPI
ISBN: 3039285564
Category : Technology & Engineering
Languages : en
Pages : 254

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Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta C. Oliveira
Publisher: MDPI
ISBN: 3039285564
Category : Technology & Engineering
Languages : en
Pages : 254

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Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Analysis and Optimization of Sheet Metal Forming Processes

Analysis and Optimization of Sheet Metal Forming Processes PDF Author: Amrut Mulay
Publisher: CRC Press
ISBN: 1040027318
Category : Technology & Engineering
Languages : en
Pages : 371

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Book Description
Analysis and Optimization of Sheet Metal Forming Processes comprehensively covers sheet metal forming, from choosing materials, tools and the forming method to optimising the entire process through finite element analysis and computer-aided engineering. Beginning with an introduction to sheet metal forming, the book provides a guide to the various techniques used within the industry. It provides a discussion of sheet metal properties relevant to forming processes, such as ductility, formability, and strength, and analyses how materials should be selected with factors including material properties, cost, and availability. Forming processes including shearing, bending, deep drawing, and stamping are also discussed, along with tools such as dies, punches, and moulds. Simulation and modelling are key to optimising the sheet metal forming process, including finite element analysis and computer-aided engineering. Other topics included are quality control, design, industry applications, and future trends. The book will be of interest to students and professionals working in the field of sheet metal and metal forming, materials science, mechanical engineering, and metallurgy.

Numerical Modelling of Material Deformation Processes

Numerical Modelling of Material Deformation Processes PDF Author: Peter Hartley
Publisher: Springer Science & Business Media
ISBN: 144711745X
Category : Technology & Engineering
Languages : en
Pages : 476

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Book Description
The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Microforming Technology

Microforming Technology PDF Author: Zhengyi Jiang
Publisher: Academic Press
ISBN: 0128112131
Category : Technology & Engineering
Languages : en
Pages : 472

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Book Description
Microforming Technology: Theory, Simulation and Practice addresses all aspects of micromanufacturing technology, presenting detailed technical information and the latest research developments. The book covers fundamentals, theory, simulation models, equipment and tools design, practical micromanufacturing procedures, and micromanufacturing-related supporting systems, such as laser heating system, hydraulic system and quality evaluation systems. Newly developed technology, including micro wedge rolling, micro flexible rolling and micro hydromechanical deep drawing, as well as traditional methods, such as micro deep drawing, micro bending and micro ultrathin strip rolling, are discussed. This will be a highly valuable resource for those involved in the use, study and design of micro products and micromanufacturing technologies, including engineers, scientists, academics and graduate students. - Provides an accessible introduction to the fundamental theories of microforming, size effects, and scaling laws - Includes explanations of the procedures, equipment, and tools for all common microforming technologies - Explains the numerical modeling procedures for 7 different types of microforming

Modelling of Metal Forming Processes

Modelling of Metal Forming Processes PDF Author: J.L. Chenot
Publisher: Springer Science & Business Media
ISBN: 9400914113
Category : Technology & Engineering
Languages : en
Pages : 343

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Book Description
The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.

Sheet Metal Forming Processes

Sheet Metal Forming Processes PDF Author: Dorel Banabic
Publisher: Springer Science & Business Media
ISBN: 3540881131
Category : Technology & Engineering
Languages : en
Pages : 312

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Book Description
The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Finite Element Method

Finite Element Method PDF Author: Păcurar Răzvan
Publisher: BoD – Books on Demand
ISBN: 9535138499
Category : Computers
Languages : en
Pages : 324

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Book Description
The book entitled Finite Element Method: Simulation, Numerical Analysis, and Solution Techniques aims to present results of the applicative research performed using FEM in various engineering fields by researchers affiliated to well-known universities. The book has a profound interdisciplinary character and is mainly addressed to researchers, PhD students, graduate and undergraduate students, teachers, engineers, as well as all other readers interested in the engineering applications of FEM. I am confident that readers will find information and challenging topics of high academic and scientific level, which will encourage them to enhance their knowledge in this engineering domain having a continuous expansion. The applications presented in this book cover a broad spectrum of finite element applications starting from mechanical, electrical, or energy production and finishing with the successful simulation of severe meteorological phenomena.

Introduction to Finite Element Analysis Using MATLAB® and Abaqus

Introduction to Finite Element Analysis Using MATLAB® and Abaqus PDF Author: Amar Khennane
Publisher: CRC Press
ISBN: 1466580208
Category : Technology & Engineering
Languages : en
Pages : 490

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Book Description
There are some books that target the theory of the finite element, while others focus on the programming side of things. Introduction to Finite Element Analysis Using MATLAB® and Abaqus accomplishes both. This book teaches the first principles of the finite element method. It presents the theory of the finite element method while maintaining a balance between its mathematical formulation, programming implementation, and application using commercial software. The computer implementation is carried out using MATLAB, while the practical applications are carried out in both MATLAB and Abaqus. MATLAB is a high-level language specially designed for dealing with matrices, making it particularly suited for programming the finite element method, while Abaqus is a suite of commercial finite element software. Includes more than 100 tables, photographs, and figures Provides MATLAB codes to generate contour plots for sample results Introduction to Finite Element Analysis Using MATLAB and Abaqus introduces and explains theory in each chapter, and provides corresponding examples. It offers introductory notes and provides matrix structural analysis for trusses, beams, and frames. The book examines the theories of stress and strain and the relationships between them. The author then covers weighted residual methods and finite element approximation and numerical integration. He presents the finite element formulation for plane stress/strain problems, introduces axisymmetric problems, and highlights the theory of plates. The text supplies step-by-step procedures for solving problems with Abaqus interactive and keyword editions. The described procedures are implemented as MATLAB codes and Abaqus files can be found on the CRC Press website.

Nonlinear Problems In Engineering - Proceedings Of The Enea Workshops On Nonlinear Dynamics - Vol 4

Nonlinear Problems In Engineering - Proceedings Of The Enea Workshops On Nonlinear Dynamics - Vol 4 PDF Author: Costantino Carmignani
Publisher: World Scientific
ISBN: 9814555479
Category :
Languages : en
Pages : 290

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Book Description
The papers collected in this volume, presented at the workshop on 'Nonlinear Problems in Engineering', held in ENEA Rome (Italy) from 6 - 7 May 1991, and sponsored by ENEA, report nonlinear problems of prevailing engineering interest. Both nonlinear static and dynamic topics are dealt with; in particular, plastic behavior of materials, elastic-plastic models, fracture mechanics, geophysical prospecting, theory of nonlinear control, mixing models for chemical reactors, nonlinear responses of structures, rotor dynamics, and impact loads on structures.

Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials PDF Author: Wit Grzesik
Publisher: Elsevier
ISBN: 0444637206
Category : Technology & Engineering
Languages : en
Pages : 610

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Book Description
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity