Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume II. The Channel Flow Deposition Furnace

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume II. The Channel Flow Deposition Furnace PDF Author: T. C. Wallace
Publisher:
ISBN:
Category :
Languages : en
Pages : 201

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Book Description
A series of instrumented engineering tests is described in which a 'channel flow' chemical vapor deposition furnace was used to prepare pyrolytic graphite/silicon carbide (PG/SiC) codeposited material for rocket-nozzle applications. The nozzle section and a water cooled center body formed a vertical annular flow passage for the coating gases. The nozzle section was inductively heated and was coated on the i.d. only. Well-mixed process gas entered the flow annulus with uniform velocity, temperature, and species concentrations from a plenum below the heated substrate. The flow could be either laminar or turbulent, but did not contain recirculating regions. An analytical model of the furnace and deposition process was developed to simulate the heat transfer in the solid components and the flow, chemical kinetics, and heat and mass transport associated with the process gas. Model predictions and test results on temperatures and PG/SiC deposition rates agreed very well. The coating microstructure and inferred quality were characterized by metallography and correlated with the process variables. The report includes detailed descriptions of the furnace, instrumentation, and test procedures in addition to plots of all reduced data. (Author).

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume II. The Channel Flow Deposition Furnace

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume II. The Channel Flow Deposition Furnace PDF Author: T. C. Wallace
Publisher:
ISBN:
Category :
Languages : en
Pages : 201

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Book Description
A series of instrumented engineering tests is described in which a 'channel flow' chemical vapor deposition furnace was used to prepare pyrolytic graphite/silicon carbide (PG/SiC) codeposited material for rocket-nozzle applications. The nozzle section and a water cooled center body formed a vertical annular flow passage for the coating gases. The nozzle section was inductively heated and was coated on the i.d. only. Well-mixed process gas entered the flow annulus with uniform velocity, temperature, and species concentrations from a plenum below the heated substrate. The flow could be either laminar or turbulent, but did not contain recirculating regions. An analytical model of the furnace and deposition process was developed to simulate the heat transfer in the solid components and the flow, chemical kinetics, and heat and mass transport associated with the process gas. Model predictions and test results on temperatures and PG/SiC deposition rates agreed very well. The coating microstructure and inferred quality were characterized by metallography and correlated with the process variables. The report includes detailed descriptions of the furnace, instrumentation, and test procedures in addition to plots of all reduced data. (Author).

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume III. Comparison of Deposition Furnaces and a Generic Process Control System Specification

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume III. Comparison of Deposition Furnaces and a Generic Process Control System Specification PDF Author: G. E. Cort
Publisher:
ISBN:
Category :
Languages : en
Pages : 32

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Book Description
This is the final volume in a three volume set describing the pyrolytic graphite/silicon carbide (PG/SiC) coating development work at the Los Alamos Scientific Laboratory (LASL). In this volume we compare the injector deposition furnace with the channel flow furnace that was developed at LASL during this program. They are compared for ease of scaling to larger sizes and modeling with existing computer programs, and relative ease of implementing changes. A specification is given for a generic process control system for the PG/SiC deposition. A recommended step-by-step procedure to develop a coating furnace for a specified rocket-nozzle part is outlined and an example of its use is given. (Author).

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume I. The Injector Deposition Furnace

Development of Pyrolytic Graphite/Silicon Carbide Composite Materials for Rocket-Nozzle Applications. Volume I. The Injector Deposition Furnace PDF Author: T. C. Wallace
Publisher:
ISBN:
Category :
Languages : en
Pages : 213

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Book Description
A series of instrumented engineering tests with a chemical vapor deposition furnace used to prepare pyrographite/silicon carbide codeposited material for rocket nozzle applications is described. Flow into the furnace is an axisymmetric confined jet with high Reynolds and low Mach number. The gas flow within the furnace is characterized by a large separated flow region with associated hot spot and a high level of turbulence. Methods of instrumenting and collecting data, methods for defining the furnace and process characteristics, test procedures, recording and reducing data, data analysis, and model development are documented. Analytical models of the furnace during transient and steady state operation were developed and the results compared with the data obtained. Characterization of the coatings obtained and the associated deposition kinetics are also presented. (Author).

Scientific and Technical Aerospace Reports

Scientific and Technical Aerospace Reports PDF Author:
Publisher:
ISBN:
Category : Aeronautics
Languages : en
Pages : 722

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Book Description
Lists citations with abstracts for aerospace related reports obtained from world wide sources and announces documents that have recently been entered into the NASA Scientific and Technical Information Database.

Government Reports Announcements & Index

Government Reports Announcements & Index PDF Author:
Publisher:
ISBN:
Category : Science
Languages : en
Pages : 794

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Book Description


AFRPL Graphite Performance Prediction Program

AFRPL Graphite Performance Prediction Program PDF Author:
Publisher:
ISBN:
Category : Graphite
Languages : en
Pages : 0

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Book Description
A combined experimental and analytic program was conducted to develop improved procedures for predicting the ablation performance of graphite materials in rocket nozzles. Particular emphasis was placed on conditions representative of the throat region of an MX nozle design which would use graphite materials that are representative of the current state of materials development. New kinetic response correlation functions were developed for G-90 and ATJ bulk graphites, 15% silicon carbide modified pyrolytic graphite, c plane pyrolytic graphite, and Pyrocarb 901 carbon-carbon. These functions were included into the Aerotherm GASKET code along with several modifications to improve on thermochemical modeling accuracy. This modified code, GASKET2, includes a number of new chemical species, improved generalized input requirements, and kinetically controlled carbon sublimation models. The GASKET2 code was used in a number of performance studies to predict the performance of a number of rocket nozzles to be tested in other Air Force programs. The rocket nozzle ablation performance prediction procedures for several rocket motor fabricators were mutually compared to determine the probable ranges of predicted variables. These ranges were used in an ablation rate sensitivity study to define the most critical parameters. The mass transfer coefficient and the kinetic rate constants were shown to be the most critical parameters to be accurately known. (Author).

Government Reports Annual Index

Government Reports Annual Index PDF Author:
Publisher:
ISBN:
Category : Government reports announcements & index
Languages : en
Pages : 1308

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Book Description


AFRPL Graphite Performance Prediction Program

AFRPL Graphite Performance Prediction Program PDF Author:
Publisher:
ISBN:
Category : Graphite
Languages : en
Pages : 253

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Book Description
A combined experimental and analytic program was conducted to develop improved procedures for predicting the ablation performance of graphite materials in rocket nozzles. Particular emphasis was placed on conditions representative of the throat region of an MX nozle design which would use graphite materials that are representative of the current state of materials development. New kinetic response correlation functions were developed for G-90 and ATJ bulk graphites, 15% silicon carbide modified pyrolytic graphite, c plane pyrolytic graphite, and Pyrocarb 901 carbon-carbon. These functions were included into the Aerotherm GASKET code along with several modifications to improve on thermochemical modeling accuracy. This modified code, GASKET2, includes a number of new chemical species, improved generalized input requirements, and kinetically controlled carbon sublimation models. The GASKET2 code was used in a number of performance studies to predict the performance of a number of rocket nozzles to be tested in other Air Force programs. The rocket nozzle ablation performance prediction procedures for several rocket motor fabricators were mutually compared to determine the probable ranges of predicted variables. These ranges were used in an ablation rate sensitivity study to define the most critical parameters. The mass transfer coefficient and the kinetic rate constants were shown to be the most critical parameters to be accurately known. (Author).

Development of Graphite and Graphite Base Multicomponent Materials for High Temperature Service

Development of Graphite and Graphite Base Multicomponent Materials for High Temperature Service PDF Author: W. W. Lozier
Publisher:
ISBN:
Category : Carbon
Languages : en
Pages : 116

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Book Description


Development of Pyrolytic Refractory Materials for Solid-fuel Rocket Motor Applications

Development of Pyrolytic Refractory Materials for Solid-fuel Rocket Motor Applications PDF Author: RONALD. FRANCIS
Publisher:
ISBN:
Category :
Languages : en
Pages : 1

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Book Description
Continued investigations of the preparation and evaluation of refractory metal alloys of pyrolytic graphite as a function of synthetic parameters are presented. Induction furnace modifications for vapor plating to temperatures in excess of 2500 C, development of analytical techniques, development of coating procedures on complex shapes and additional oxidation data of the materials are reported. Methods of producing satisfactory coatings of various pyrolytic graphites and alloys on graphite nozzles for test firings with Arcocel 163 (6500 F, aluminized) propellant are also described. (Author).