Analytical Troubleshooting of Process Machinery and Pressure Vessels

Analytical Troubleshooting of Process Machinery and Pressure Vessels PDF Author: Anthony Sofronas
Publisher: John Wiley & Sons
ISBN: 0471752029
Category : Technology & Engineering
Languages : en
Pages : 374

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Book Description
A highly practical troubleshooting tool for today's complex processing industry Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. Analytical Troubleshooting of Process Machinery and Pressure Vessels provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. Drawing on forty years of industrial experience in the petrochemical, transportation, and component manufacturing industries, the author introduces analytical models that utilize simple mathematics to provide engineers with the information needed to understand equipment operation and failure modes. This will allow engineering professionals to talk intelligibly with manufacturers, implement modifications required for continued operation, and ultimately help them save millions of dollars in lost production or warranty claims. Readers will find in-depth coverage of factors that can cause equipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practical considerations, each potential problem area is illustrated with case studies taken from the author's own extensive experience and accompanied by methods that can be used to address a variety of related challenges.

Analytical Troubleshooting of Process Machinery and Pressure Vessels

Analytical Troubleshooting of Process Machinery and Pressure Vessels PDF Author: Anthony Sofronas
Publisher: John Wiley & Sons
ISBN: 0471752029
Category : Technology & Engineering
Languages : en
Pages : 374

Get Book Here

Book Description
A highly practical troubleshooting tool for today's complex processing industry Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. Analytical Troubleshooting of Process Machinery and Pressure Vessels provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. Drawing on forty years of industrial experience in the petrochemical, transportation, and component manufacturing industries, the author introduces analytical models that utilize simple mathematics to provide engineers with the information needed to understand equipment operation and failure modes. This will allow engineering professionals to talk intelligibly with manufacturers, implement modifications required for continued operation, and ultimately help them save millions of dollars in lost production or warranty claims. Readers will find in-depth coverage of factors that can cause equipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practical considerations, each potential problem area is illustrated with case studies taken from the author's own extensive experience and accompanied by methods that can be used to address a variety of related challenges.

Unique Methods for Analyzing Failures and Catastrophic Events

Unique Methods for Analyzing Failures and Catastrophic Events PDF Author: Anthony Sofronas
Publisher: John Wiley & Sons
ISBN: 1119748259
Category : Technology & Engineering
Languages : en
Pages : 356

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Book Description
A practical and accessible approach to machinery troubleshooting Unique Methods for Analyzing Failures and Catastrophic Events is designed to assist practicing engineers address design and fabrication problems in manufacturing equipment to support safe process operation. Throughout the book, a wealth of real-world case studies and easy-to-understand illustrated examples demonstrate how to use simplified failure analysis methods to produce insights for a wide range of engineering problems. Dr. Anthony Sofronas draws from his five decades of industry experience to help engineers better understand the science behind a particular problem, evaluate the failure analysis of an outside consultant, and recommend the best path forward to management. The author distills sophisticated engineering analysis approaches into compact, user-friendly methodologies that can be easily applied to the readers’ own situations to avoid costly failures. Each chapter includes a thorough summary of the topic, relatable technical examples, and a concluding section with key takeaways and expert tips and advice. This invaluable guide: Helps readers make better decisions while solving complex engineering problems Provides numerous illustrated examples from engineering and science that can be used to develop real-world solutions Features detailed descriptions of both basic and advanced engineering analysis techniques Covers essential technical subjects that facilitate safe facility design and effective troubleshooting Unique Methods for Analyzing Failures and Catastrophic Events: An Illustrated Guide for Engineers is a must-have for chemical, petroleum, and mechanical engineers, reliability managers and technicians, design contractors, and maintenance workers working in process industries.

Survival Techniques for the Practicing Engineer

Survival Techniques for the Practicing Engineer PDF Author: Anthony Sofronas
Publisher: John Wiley & Sons
ISBN: 1119250501
Category : Technology & Engineering
Languages : en
Pages : 205

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Book Description
Providing engineers with the tools and skills to survive and become successful in the work place Gives experience-based, highly realistic guidance to a cross-section of young and even established engineers Delivers practical guidance and acts as a handy resource so that lessons do not have to be learned the hard way with numerous errors, and costly problems Includes real world examples and case studies from a 45 year veteran in the engineering field

Analytical Troubleshooting of Process Machinery and Pressure Vessels

Analytical Troubleshooting of Process Machinery and Pressure Vessels PDF Author: Chetna Saraswat
Publisher:
ISBN: 9781681173337
Category : Machinery
Languages : en
Pages : 0

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Book Description
A highly practical troubleshooting tool for today's complex processing industry. Evolving industrial technology-driven by the need to increase safety while reducing production losses-along with environmental factors and legal concerns has resulted in an increased emphasis on sound troubleshooting techniques and documentation. This book provides both students and engineering professionals with the tools necessary for understanding and solving equipment problems in today's complex processing environment. It is a practical book that has been used to design and troubleshoot over 90% of the equipment worked. A rough estimate is that the examples in this book have saved over $50 million in lost production or warranty claims by eliminating repeat failures or by avoiding failures altogether.

Pump Wisdom

Pump Wisdom PDF Author: Heinz P. Bloch
Publisher: John Wiley & Sons
ISBN: 1118056736
Category : Technology & Engineering
Languages : en
Pages : 224

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Book Description
An accessible guide to the main reasons pumps fail and what can be done about it Workhorses in many different industries, including the oil industry, water industry, chemical industry, food industry, and pharmaceutical industry to name a few, pumps are a vital contributor to maintaining and increasing the flow of production. In fact, the pump industry itself is a multi-billion dollar global business. Taking the unique approach of addressing both pump operators and pump designers, Pump Wisdom explains the causes of failure in centrifugal pump function whether it's pump selection, overlooked installation criteria, or the accumulation of small deviations and maps out remedies with well defined methods that target specific issues, rather than focusing on technical generalities and theory. Clearly written and concise, Pump Wisdom relies on proven tactics for reducing pump vulnerabilities and correcting imbalances between hydraulic assembly and mechanical assembly. In addition, it supplies sound tips for detecting and rectifying risky shortcuts taken by pump designers and manufacturers. Pump Wisdom also: Provides a concise explanation of how pumps function Details the specifications to be considered when purchasing a pump Provides tips on the installation of centrifugal pumps in process plants Written in concise language that avoids excessive mathematical treatment Explains pump hydraulics in easy to understand terms Emphasizes the mechanical aspects of pumps with coverage on bearings, seals, impeller trimming, lubricant application, lubricant types, and more Pump Wisdom sheds light on the techniques for stabilizing pump performance and maximizing pump efficiency. Its concise format allows readers to strike directly at the heart of the problem and helps them devise strategies to prevent costly failures before they occur.

Pump Wisdom

Pump Wisdom PDF Author: Robert X. Perez
Publisher: John Wiley & Sons
ISBN: 1119748186
Category : Technology & Engineering
Languages : en
Pages : 276

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Book Description
Pump Wisdom Explore key facets of centrifugal pump ownership, installation, operation, and troubleshooting The Second Edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists delivers a concise explanation of how pumps function, the design specifications that must be considered before purchasing a pump, and current best practices in lubrication and mechanical seals. Readers will encounter new startup and surveillance tips for pump operators, as well as repair versus replacement or upgrade considerations for maintenance decision makers, new condition monitoring guidance for centrifugal pumps, and expanded coverage of operator best practices. This latest edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists includes expanded coverage of areas critical to achieving best-in-class pump reliability, including commonly encountered issues and easy-to-follow instructions for getting centrifugal pumps to operate safely and reliably. This book also provides: Comprehensible and accessible explanations of pump hydraulics Simple explorations of the mechanical aspects of pumps with coverage of bearings, seals, impeller trimming, lubricant application, and more Safety tips and instructions for centrifugal pumps Perfect for chemical, petroleum, and mechanical engineers, Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists is also an ideal resource for operators, managers, purchasing agents, machinists, reliability technicians, and maintenance workers in water and wastewater plants.

Machinery Failure Analysis and Troubleshooting

Machinery Failure Analysis and Troubleshooting PDF Author: Heinz P. Bloch
Publisher: Butterworth-Heinemann
ISBN: 0123860458
Category : Business & Economics
Languages : en
Pages : 761

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Book Description
Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Structural Analysis and Design of Process Equipment

Structural Analysis and Design of Process Equipment PDF Author: Maan H. Jawad
Publisher: John Wiley & Sons
ISBN: 1119311497
Category : Technology & Engineering
Languages : en
Pages : 483

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Book Description
Still the only book offering comprehensive coverage of the analysis and design of both API equipment and ASME pressure vessels This edition of the classic guide to the analysis and design of process equipment has been thoroughly updated to reflect current practices as well as the latest ASME Codes and API standards. In addition to covering the code requirements governing the design of process equipment, the book supplies structural, mechanical, and chemical engineers with expert guidance to the analysis and design of storage tanks, pressure vessels, boilers, heat exchangers, and related process equipment and its associated external and internal components. The use of process equipment, such as storage tanks, pressure vessels, and heat exchangers has expanded considerably over the last few decades in both the petroleum and chemical industries. The extremely high pressures and temperatures involved with the processes for which the equipment is designed makes it potentially very dangerous to property and life if the equipment is not designed and manufactured to an exacting standard. Accordingly, codes and standards such as the ASME and API were written to assure safety. Still the only guide covering the design of both API equipment and ASME pressure vessels, Structural Analysis and Design of Process Equipment, 3rd Edition: Covers the design of rectangular vessels with various side thicknesses and updated equations for the design of heat exchangers Now includes numerical vibration analysis needed for earthquake evaluation Relates the requirements of the ASME codes to international standards Describes, in detail, the background and assumptions made in deriving many design equations underpinning the ASME and API standards Includes methods for designing components that are not covered in either the API or ASME, including ring girders, leg supports, and internal components Contains procedures for calculating thermal stresses and discontinuity analysis of various components Structural Analysis and Design of Process Equipment, 3rd Edition is an indispensable tool-of-the-trade for mechanical engineers and chemical engineers working in the petroleum and chemical industries, manufacturing, as well as plant engineers in need of a reference for process equipment in power plants, petrochemical facilities, and nuclear facilities.

Practical Root Cause Failure Analysis

Practical Root Cause Failure Analysis PDF Author: Randy Riddell
Publisher: CRC Press
ISBN: 1000644243
Category : Technology & Engineering
Languages : en
Pages : 147

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Book Description
Root Cause Failure Analysis (RCFA) is a method used by maintenance and reliability industry professionals as one of the key tools to drive improvement. This book offers a quick guide to the applications involved in performing a successful RCFA by providing a foundational view of maintenance and reliability strategies. It also highlights the practical applications of RCFA and identifies how to achieve a successful RCFA, as well as discussing common equipment failures and how to solve them. Case studies on topics including pump system failure analysis and vibration analysis are included. Suggests examples on how to solve common failure on many types of equipment, including fatigue, pumps, bearings, and mechanical power transmission Highlights practical applications of RCFA Identifies key elements for how to achieve a successful RCFA Presents case studies on topics including pump system failure analysis and vibration analysis The book is a must-read for any reliability engineer, particularly mechanical reliability professionals.

Pressure Vessels Field Manual

Pressure Vessels Field Manual PDF Author: Maurice Stewart
Publisher: Gulf Professional Publishing
ISBN: 0123970156
Category : Business & Economics
Languages : en
Pages : 500

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Book Description
The majority of the cost-savings for any oil production facility is the prevention of failure in one of the production equipment such as pressure vessels. This book provides engineers with the advanced tools to alter, repair and re-rate pressure vessels using ASME, NBIC and API 510 codes and standards.