Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention PDF Author: Ninshu Ma
Publisher: Elsevier
ISBN: 0123948207
Category : Technology & Engineering
Languages : en
Pages : 313

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Book Description
Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. Welding Deformation and Residual Stress Prevention provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. - The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model - Online simulation software to perform basic analysis on welding mechanics - Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction - Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention PDF Author: Ninshu Ma
Publisher: Elsevier
ISBN: 0123948207
Category : Technology & Engineering
Languages : en
Pages : 313

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Book Description
Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. Welding Deformation and Residual Stress Prevention provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. - The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model - Online simulation software to perform basic analysis on welding mechanics - Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction - Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention PDF Author: Yukio Ueda
Publisher: Elsevier
ISBN: 0123948045
Category : Architecture
Languages : en
Pages : 313

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Book Description
Preface 1 Introduction to welding mechanics 2 Measurement and prediction of residual stresses by inherent strain method 3 Basic knowledge on simulation analysis for welding thermal process, stress and deformation 4. Basic Concept of Finite Element Method 5 Questions and Answers of attached FEM programs 6 Experience simulation using attached FEM programs 7 Simulation Analysis of welding stresses and deformation for manufacturing problems Appendix A Tables and figures of welding residual stresses in various welded joints Appendix B Temperature dependent material properties and samples for FEM simulation Appendix C Three dimensional mathematical equations for thermal elastic plastic creep phenomena.

Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention PDF Author: Ninshu Ma
Publisher: Butterworth-Heinemann
ISBN: 0323886507
Category : Technology & Engineering
Languages : en
Pages : 476

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Book Description
Welding Deformation and Residual Stress Prevention, Second Edition provides readers with both fundamental theoretical knowledge about welding deformation and stress as well as unique computational approaches for predicting and mitigating the effects of deformation and residual stress on materials. This second edition has been updated to include new techniques and applications, outlining advanced finite element methods such as implicit scheme, explicit scheme, and hybrid scheme, and coupling analysis among thermal-metallurgy-mechanics. Non-destructive measurement methods for residual stresses are introduced, such as X-ray diffraction, the indentation technique, the neutron diffraction method, and various synchrotron X-ray diffraction techniques. Destructive measurement techniques are covered as well, such as block cutting for releasing residual stress, blind hole drilling, deep hole drilling, the slit cutting method, sectional contour method, and general inherent strain method. Various industrial applications of the material behavior and computational approaches are featured throughout. - Focuses on the underlying theory, practical implementation, analysis and application of measurement techniques for welding deformation and residual stress - Includes strategies for mitigation and control of deformation and stress - Discusses cutting-edge computational methods for determining welding heat source, thermal process, phase transformation, welding thermal deformation, thermal stress, and residual states - Outlines both non-destructive and destructive techniques for measuring residual stress - Includes access to a companion site with code, simulation videos and other materials

Computational Welding Mechanics

Computational Welding Mechanics PDF Author: John A. Goldak
Publisher: Springer Science & Business Media
ISBN: 0387232885
Category : Technology & Engineering
Languages : en
Pages : 326

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Book Description
Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.

Minimization of Welding Distortion and Buckling

Minimization of Welding Distortion and Buckling PDF Author: Pan Michaleris
Publisher: Elsevier
ISBN: 0857092901
Category : Technology & Engineering
Languages : en
Pages : 319

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Book Description
Welding is a cost-effective and flexible method of fabricating large structures, but drawbacks such as residual stress, distortion and buckling must be overcome in order to optimize structural performance. Minimization of welding distortion and buckling provides a systematic overview of the methods of minimizing distortion and buckling in welded structures.Following an introductory chapter, part one focuses on understanding welding stress and distortion, with chapters on such topics as computational welding mechanics, modelling the effect of phase transformations on welding stress and distortion and using computationally efficient reduced-solution methods to understand welding distortion. Part two covers different methods of minimizing welding distortion. Chapters discuss methods such as differential heating for minimizing distortion in welded stiffeners, dynamic thermal tensioning, reverse-side heating and ways of minimizing buckling such as weld cooling and hybrid laser arc welding.With its distinguished editor and international team of contributors, Minimization of welding distortion and buckling is an essential reference for all welders and engineers involved in fabrication of metal end-products, as well as those in industry and academia with a research interest in the area. - Provides a systematic overview of the methods of minimizing distortion and buckling in welded structures - Focuses on understanding welding stress and distortion featuring computational welding mechanics and modelling the effect of phase transformations - Explores different methods of minimizing welding distortion discussing differential heating and dynamic thermal tensioning

Processes and mechanisms of welding residual stress and distortion

Processes and mechanisms of welding residual stress and distortion PDF Author: Zhili Feng
Publisher: CRC Press
ISBN: 9780849334672
Category : Technology & Engineering
Languages : en
Pages : 372

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Book Description
As a fabrication technology, welding presents a number of technical challenges to the designer, manufacturer, and end-user of the welded structures. Both weld residual stress and distortion can significantly impair the performance and reliability of the welded structures. They must be properly dealt with during design, fabrication, and in-service use of the welded structures. There have been many significant and exciting developments on the subject in the past ten to fifteen years. Measurement techniques have been improved significantly. More importantly, the development of computational welding mechanics methods has been phenomenal. The progresses in the last decade or so have not only greatly expanded our fundamental understanding of the processes and mechanisms of residual stress and distortion during welding, but also have provided powerful tools to quantitatively determine the detailed residual stress and distortion information for a given welded structure. New techniques for effective residual stress and distortion mitigations and controls have also been applied in different industry sectors. Processes and Mechanisms of Welding Residual Stress and Distortion provides a comprehensive summary on the developments in the subject. It outlines theoretical treatments on heat transfer, solid mechanics and materials behavior that are essential for understanding and determining the welding residual stress and distortion. The approaches for computational methods and analysis methodology are described so that non specialists can follow them. There are chapters devoted to the discussion of various techniques for control and mitigation of residual stress and distortion, and residual stress and distortion results for various typical welded structures are provided. The second half of the book looks at case studies and practical solutions and provides insights into the techniques, challenges, limitations and future trends of each application. This book will not only be useful for advanced analysis of the subject, but also provide sufficient examples and practical solutions for welding engineers. With a panel of leading experts this authoritative book will be a valuable resource for welding engineers and designers as well as academics working in the fields of structural and mechanical engineering.

A Practical Guide to Welding Solutions

A Practical Guide to Welding Solutions PDF Author: Robert W. Messler, Jr.
Publisher: John Wiley & Sons
ISBN: 3527345434
Category : Technology & Engineering
Languages : en
Pages : 344

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Book Description
As critically important as welding is to a wide spectrum of manufacturing, construction, and repair, it is not without its problems. Those dependent on welding know only too well how easy it is to find information on the host of available processes and on the essential metallurgy that can enable success, but how frustratingly difficult it can be to find guidance on solving problems that sooner or later arise with welding, welds, or weldments. Here for the first time is the book those that practice and/or depend upon welding have needed and awaited. A Practical Guide to Welding Solutions addresses the numerous technical and material-specific issues that can interfere with success. Renowned industrial and academic welding expert and prolific author and speaker Robert W. Messler, Jr. guides readers to the solutions they seek with a well-organized search based on how a problem manifests itself (i.e., as distortion, defect, or appearance), where it appears (i.e., in the fusion zone heat-affected zone, or base metal), or it certain materials or situations.

Maritime Technology and Engineering

Maritime Technology and Engineering PDF Author: Carlos Guedes Soares
Publisher: CRC Press
ISBN: 1315731592
Category : Technology & Engineering
Languages : en
Pages : 1428

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Book Description
Maritime Technology and Engineering includes the papers presented at the 2nd International Conference on Maritime Technology and Engineering (MARTECH 2014, Lisbon, Portugal, 15-17 October 2014). The contributions reflect the internationalization of the maritime sector, and cover a wide range of topics: Ports; Maritime transportation; Inland navigat

Analysis and Design of Marine Structures V

Analysis and Design of Marine Structures V PDF Author: C. Guedes Soares
Publisher: CRC Press
ISBN: 1315685051
Category : Technology & Engineering
Languages : en
Pages : 814

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Book Description
Analysis and Design of Marine Structures V contains the papers presented at MARSTRUCT 2015, the 5th International Conference on Marine Structures (Southampton, UK, 25-27 March 2015). The MARSTRUCT series of conferences started in Glasgow, UK in 2007, the second event of the series took place in Lisbon, Portugal (2009), while the third was in Hambur

Characterization of Metals and Alloys

Characterization of Metals and Alloys PDF Author: Ramiro Pérez Campos
Publisher: Springer
ISBN: 331931694X
Category : Technology & Engineering
Languages : en
Pages : 252

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Book Description
This book covers various aspects of characterization of materials in the areas of metals, alloys, steels, welding, nanomaterials, intermetallic, and surface coatings. These materials are obtained by different methods and techniques like spray, mechanical milling, sol-gel, casting, biosynthesis, and chemical reduction among others. Some of these materials are classified according to application such as materials for medical application, materials for industrial applications, materials used in the oil industry and materials used like coatings. The authors provide a comprehensive overview of structural characterization techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM), Raman spectroscopy, image analysis, finite element method (FEM), optical microscopy (OM), energy dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA), differential scanning calorimetry (DSC), ultraviolet–visible spectroscopy (UV-Vis), infrared photo-thermal radiometry (IPTR), electrochemical impedance spectroscopy (EIS), thermogravimetry analysis (TGA), thermo luminescence (TL), photoluminescence (PL), high resolution transmission electron microscopy (HRTEM), and radio frequency (RF). The book includes theoretical models and illustrations of characterization properties—both structural and chemical.