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Author: Kurt E. Peray
Publisher: California Historical Society
ISBN: 9780820603674
Category : Cement kilns
Languages : en
Pages : 0
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Book Description
This is an indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators. CONTENTS: History; Types of Rotary Kilns; Refractories; Fuels; Combustion; The Flame; Heat Transfer; Heat Balances; The Chemistry of Kiln Feed and Clinker, Reaction Zones in the Rotary Kiln; Coating and Ring Formation in a Rotary Kiln; The Air Circuit in a Rotary Kiln: Movement of the Material Through The Kiln; Kiln Operating and Control Methods; Instrumentation; Burning Zone Control; Fuel Systems; Clinker cooler Control; Kiln Exit-Gas Temperature Control; Feed-Rate Control; Kiln Starts and Shutdowns; The 27 Basic Kiln Conditions; Kiln Emergency Conditions; Safety and Accident Prevention; Appendix: A KILN OPERATOR'S QUIZ; Glossary; Conversion Tables; Index. See also: F.M. LEA's, THE CHEMISTRY OF CEMENT AND CONCRETE, Third Edition: ISBN 978-0-8206-0212-7; Kurt Peray, The Cement Manufacturer's Handbook: ISBN 0820603686. Visit us at www.chemical-publishing.com
Author: Kurt E. Peray
Publisher: California Historical Society
ISBN: 9780820603674
Category : Cement kilns
Languages : en
Pages : 0
Get Book
Book Description
This is an indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators. CONTENTS: History; Types of Rotary Kilns; Refractories; Fuels; Combustion; The Flame; Heat Transfer; Heat Balances; The Chemistry of Kiln Feed and Clinker, Reaction Zones in the Rotary Kiln; Coating and Ring Formation in a Rotary Kiln; The Air Circuit in a Rotary Kiln: Movement of the Material Through The Kiln; Kiln Operating and Control Methods; Instrumentation; Burning Zone Control; Fuel Systems; Clinker cooler Control; Kiln Exit-Gas Temperature Control; Feed-Rate Control; Kiln Starts and Shutdowns; The 27 Basic Kiln Conditions; Kiln Emergency Conditions; Safety and Accident Prevention; Appendix: A KILN OPERATOR'S QUIZ; Glossary; Conversion Tables; Index. See also: F.M. LEA's, THE CHEMISTRY OF CEMENT AND CONCRETE, Third Edition: ISBN 978-0-8206-0212-7; Kurt Peray, The Cement Manufacturer's Handbook: ISBN 0820603686. Visit us at www.chemical-publishing.com
Author: Kurt E. Peray
Publisher: Hodder Education
ISBN: 9780713136098
Category : Cement kilns
Languages : en
Pages : 389
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Book Description
An indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators.
Author: Kurt E. Peray
Publisher: CHS Press
ISBN:
Category : Cement kilns
Languages : en
Pages : 228
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Book Description
Author: Akwasi A Boateng
Publisher: Butterworth-Heinemann
ISBN: 0128038535
Category : Technology & Engineering
Languages : en
Pages : 390
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Book Description
Rotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns Covers principles of combustion and flame control, heat transfer and heating and material balances New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.
Author: J.P. Saxena
Publisher: CRC Press
ISBN: 9788188305957
Category : Technology & Engineering
Languages : en
Pages : 0
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Book Description
Structured into fourteen chapters, this volume covers various aspects of kiln maintenance and deals with the wear of components, operational parameters and their impact on the condition of the kiln, maintenance-friendly design considerations of kiln components, on-line techniques for condition monitoring, repair during operation, effective management of a kiln shutdown, and some management approaches. It presents systematic analyses of the problems encountered during the life span of the kilns and suggests appropriate method(s) to tackle them and meet the needs of engineers and operators involved. Written in simple language, containing a good blend of theory and practice, and supported with practical reference tables and figures, this book is intended for engineers, operators and maintenance workers working with cement kilns. The author, Dr. J.P. Saxena is an absolute expert in the field.
Author: Kurt E. Peray
Publisher:
ISBN: 9780820603148
Category : Cement kilns
Languages : en
Pages : 389
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Book Description
Author: J.P. Saxena
Publisher: CRC Press
ISBN: 9788188305001
Category : Technology & Engineering
Languages : en
Pages : 312
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Book Description
This book deals with two important areas that directly affect kiln availability for production. These two aspects decide if the cement plant would make profit or loss during the year. At the moment there is no book that deals with these aspects. The literature on these subjects is scattered and the totality of the subject is missing. The book Refractory Engineering and Kiln Maintenance in Cement Plants is an utmost requirement for the Cement Industry and would fulfil the needs of the Cement Industry all over the world. It has brought out various developments of refractory with the changing technological scenario. The contents is totally comprehensive in every respect and has been planned in such a way that starting from Changing Phases of Kiln Systems and Choice of Refractories, Improving the Kiln Up-time, there are also important chapters on Inspection, Storage and Packing of Refractories, Refractory Management, Kiln Maintenance with a bonus of a glossary of the technical terms. The book will serve as a handbook for production managers, production engineers, Kiln operators, refractory engineers, maintenance managers, purchase engineers, inventory engineers, warehouse officers and storekeepers.
Author: Ian Sims
Publisher: CRC Press
ISBN: 131748441X
Category : Science
Languages : en
Pages : 1278
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Book Description
Alkali-Aggregate Reaction in Concrete: A World Review is unique in providing authoritative and up to date expert information on the causes and effects of Alkali-Aggregate Reaction (AAR) in concrete structures worldwide. In 1992 a first edition entitled The Alkali-Silica Reaction in Concrete, edited by Professor Narayan Swamy, was published in a first attempt to cover this concrete problem from a global perspective, but the coverage was incomplete. This completely new edition offers a fully updated and more universal coverage of the world situation concerning AAR and includes a wealth of new evidence and research information that has accumulated in the intervening years. Although there are various textbooks offering readers sections that deal with AAR deterioration and damage to concrete, no other single book brings together the views of recognised international experts in the field, and the wealth of scattered research information that is available. It provides a ‘state of the art’ review and deals authoritatively with the mechanisms of AAR, its diagnosis and how to treat concrete affected by AAR. It is illustrated by numerous actual examples from around the world, and comprises specialist contributions provided by senior engineers and scientists from many parts of the world. The book is divided into two distinct but complementary parts. The first five chapters deal with the most recent findings concerning the mechanisms involved in the reaction, methods concerning its diagnosis, testing and evaluation, together with an appraisal of current methods used in its avoidance and in the remediation of affected concrete structures. The second part is divided into eleven chapters covering each region of the world in turn. These chapters have been written by experts with specialist knowledge of AAR in the countries involved and include an authoritative appraisal of the problem and its solution as it affects concrete structures in the region. Such an authoritative compilation of information on AAR has not been attempted previously on this scale and this work is therefore an essential source for practising and research civil engineers, consultant engineers and materials scientists, as well as aggregate and cement producers, designers and concrete suppliers, especially regarding projects outside their own region.
Author: Prasunjit Sengupta
Publisher: Springer Nature
ISBN: 3030213404
Category : Technology & Engineering
Languages : en
Pages : 240
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Book Description
This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.
Author: Kurt E. Peray
Publisher:
ISBN:
Category : Cement
Languages : en
Pages : 416
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Book Description
This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.
