Residual stress analysis in polymer materials using the hole drilling method – basic principles and applications PDF Download
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Author: Arnaud Magnier
Publisher: kassel university press GmbH
ISBN: 3737606447
Category : Materials
Languages : en
Pages : 125
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Author: Arnaud Magnier
Publisher: kassel university press GmbH
ISBN: 3737606447
Category : Materials
Languages : en
Pages : 125
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Book Description
Author: Johannes Günther
Publisher: BoD – Books on Demand
ISBN: 3737608482
Category : Technology & Engineering
Languages : en
Pages : 170
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Book Description
The primary focus of this work is the processing – microstructure – property correlation of EBM manufactured high-alloyed austenitic CrMnNi stainless steel. Independent of the applied process parameters, to this point this alloy exhibits a fine-grained and weak textured microstructure in the as-built state upon EBM processing. As detailed in the literature review, this is opposite to numerous alloys like the benchmark AISI 316L stainless steel, which are commonly characterized by epitaxial growth of columnar grains elongated parallel to building direction. A theory for this unusual observation is presented based on a grain refinement due the process-inherent cyclic heat-treatment, i.e. repetitive reheating and partial melting of the consolidated material due to the energy input during melting of subsequent layers and resulting solid-liquid as well as solid-solid (ferritic bcc to austenitic fcc phase and vice versa) phase transformations. A calculation of the phase diagram, differential thermal II Abstract analysis and the investigation of the uppermost layers of bulky and thin-walled EBM processed structures are conducted to support this assumption. Moreover, the CrMnNi stainless steel specimens are characterized by an outstanding damage tolerance, which is demonstrated by tensile testing and examination of the fracture surfaces revealing large lack-of-fusion defects due to unsuitable process parameters. Combined EBSD and X-ray diffraction analysis attribute the high damage tolerance to a pronounced strain hardening and mitigation of the effect of defects due to the transformation-induced plasticity (TRIP) effect. The deformation-induced martensitic transformation and associated strain hardening has also been correlated to a considerable low-cycle fatigue performance even under the presence of large inhomogeneities. The chemical composition of the alloy upon EBM processing is strongly dependent on the process parameters, i.e. it is demonstrated that the evaporation rate of Mn varies with the scan strategy and volumetric energy density. This phenomenon is utilized for the fabrication of homogeneous specimens with different Mn concentrations and resulting mechanical properties.These findings are subsequently employed for a prove-of-concept of the possibility to produce functionally graded material by a spatial adjustment of the scan strategy throughout the layer-wise built-up of objects. This is a novel approach for the synthetization of functionally graded materials based on the processing of one homogenous precursor powder feedstock. In summary, the particular CrMnNi stainless steel is introduced as a novel alloy design for AM because it addresses current material-related issues inherent in layer-wise technologies and potentially further contributes to the exploitation of the full potential of AM.
Author: Liang Wu
Publisher: BoD – Books on Demand
ISBN: 3737611785
Category : Technology & Engineering
Languages : en
Pages : 202
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Book Description
This dissertation thesis focuses on applying the powder bed fusion with laser beam (PBF-LB) technology on hot work steel. It aims at achieving comparable properties with the products from the traditional manufacturing route. Using the reference powder H13, the influence of various factors, i.e., laser settings (such as laser power and scan speed) and machine settings (such as preheating) on the melting pool morphology and printing defects, is intensively investigated to check the feasibility of printing H13 components through PBF-LB technology and finally optimize the fabrication parameters for high-quality printing in lab-scale size. Furthermore, the consecutive research on the impact of the post-treatment, machine sensitivity, and powder condition provides a basis for scaling up the process and offers industrially usable products with adequate properties. Furthermore, after assessing the defects during the investigation, the classification of the defects deepens the understanding of the material-laser interaction. The mechanism for stress-lead cracks can guide the development of new types of material applied to the PBF-LB process, especially carbon-bearing steel. Finally, based on the mechanism of defect generation, the principle of the real-time defect-based monitoring system is proposed. After recognizing defects and assembling discrete points, the digital twin is established from various monitoring signals, which can be applied for on-time quality assurance without destructive testing.
Author: Hinrich Lührs
Publisher: BoD – Books on Demand
ISBN: 3737609535
Category : Technology & Engineering
Languages : en
Pages : 178
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Book Description
Für die Prozessroute von Lamellenträgern können Stahlschichtverbundwerkstoffe, bestehend aus einem duktilem Grundmaterial und einer verschleißfesten Deckschicht, eine kostengünstige Alternative bieten. Im Rahmen der vorliegenden Arbeit wurden die Umformbarkeit, die Verschleißfestigkeit und die Eigenspannungen verschiedener Stahlschichtverbundwerkstoffe betrachtet. Die Umformbarkeit und das Versagensverhalten wurde mittels Biegeversuchen untersucht. Durch in-Situ Biege- und Zugversuche mit anschließender digitaler Bildkorrelation wurden die lokalen Dehnungsverteilungen ermittelt. Das Versagensverhalten wurde anschließend mithilfe einer erweiterten Umformsimulation modelliert. Die Verschleißfestigkeit und die Verschleißmechanismen wurden auf einem Komponentenprüfstand für Lamellenträger untersucht. Mittels Röntgendiffraktometrie wurde der Eigenspannungstiefenverlauf der Stahlschichtverbundwerkstoffe ermittelt.
Author: Mahmood M. Shokrieh
Publisher: Woodhead Publishing
ISBN: 0128188189
Category : Technology & Engineering
Languages : en
Pages : 506
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Book Description
The residual stress is a common phenomenon in composite materials. They can either add to or significantly reduce material strength. Because of the increasing demand for high-strength, lightweight materials such as composites and their wide range of applications; it is critical that the residual stresses of composite materials are understood and measured correctly.The first edition of this book consists of thirteen chapters divided into two parts. The first part reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses. There are also additional chapters on using mathematical (analytical and numerical) methods for the calculation of residual stresses in composite materials. These include the simulated hole drilling method, the slitting/crack compliance method, measuring residual stresses in homogeneous and composite glass materials using photoelastic techniques, and modeling residual stresses in composite materials. The second part of the book discusses measuring residual stresses in different types of composites including polymer and metal matrix composites. The addition of nanoparticles to the matrix of polymeric composites as a new technique for the reduction of residual stresses is also discussed.In the Second Edition of this book, each of the original chapters of the first edition has been fully updated, taking into account the latest research and new developments. There are also five new chapters on the theoretical and experimental studies of residual stresses in the composite integrated circuits; residual stresses in additive manufacturing of polymers and polymer matrix composites; residual stresses in metal matrix composites fabricated by additive manufacturing; the eigenstrain based method for the incremental hole-drilling technique; and the estimation of residual stresses in polymer matrix composites using the digital image correlation technique.Residual Stresses in Composite Materials, Second Edition, provides a unique and comprehensive overview of this important topic and is an invaluable reference text for both academics and professionals working in the mechanical engineering, civil engineering, aerospace, automotive, marine, and sporting industries. - Presents the latest developments on theoretical and experimental studies of residual stresses in composites - Reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses - Discusses residual stresses in the polymer matrix, metal matrix, and ceramic matrix composites - Considers the addition of nanoparticles to the matrix as a new technique for reduction of residual stresses in polymeric composites - Introduces the latest advancements of research on the residual stresses in additive-manufactured polymer and metal matrix composites
Author: Gary S.
Publisher: Springer Nature
ISBN: 3031797132
Category : Technology & Engineering
Languages : en
Pages : 172
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Book Description
This book describes the theory and practice of the Hole-Drilling Method for measuring residual stresses in engineering components. Such measurements are important because residual stresses have a "hidden" character because they exist locked-in within a material, independent of any external load. These stresses are typically created during component manufacture, for example, during welding, casting, or forming. Because of their hidden nature, residual stresses are difficult to measure and consequently are often ignored. However, they directly add to loading stresses and can cause catastrophic failure if not properly included during engineering design. Thus, there is an urgent need to be able to identify and measure residual stresses conveniently and reliably. The Hole-Drilling Method provides an adaptable and well-proven method for measuring residual stresses in a wide range of materials and component types. It is convenient to use and gives reliable results. Because of the hidden nature of residual stresses, the measurement method must necessarily be indirect, thus, additional care and conceptual understanding are necessary to achieve successful results. This book provides a practical introduction to the Hole-Drilling Method, starting from its historical roots and going on to focus on its modern practice. The various chapters describe the nature of residual stresses, the principle of hole-drilling measurements, procedures and guidance on how to make successful measurements, and effective mathematical procedures for stress computation and analysis. The book is intended for practitioners who need to make residual stress measurements either occasionally or routinely, for practicing engineers, for researchers, and for graduate engineering and science students.
Author: Mahmood M. Shokrieh
Publisher: Woodhead Publishing
ISBN: 0857098594
Category : Technology & Engineering
Languages : en
Pages : 407
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Book Description
Residual stresses are a common phenomenon in composite materials. They can either add to or significantly reduce material strength. Because of the increasing demand for high-strength, light-weight materials such as composites and their wide range of applications in the aerospace and automotive industries, in civil infrastructure and in sporting applications, it is critical that the residual stresses of composite materials are understood and measured correctly.The first part of this important book reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses. Various mathematical (analytical and numerical) methods for calculation of residual stresses in composite materials are also presented. Chapters in the first section of the book discuss the simulated hole drilling method, the slitting/crack compliance method, measuring residual stresses in homogeneous and composite glass materials using photoelastic techniques, and modeling residual stresses in composite materials. The second part of the book discusses residual stresses in polymer matrix, metal-matrix and a range of other types of composites. Moreover, the addition of nanoparticles to the matrix of polymeric composites as a new technique for reduction of residual stresses is discussed.Residual stresses in composite materials provides a comprehensive overview of this important topic, and is an invaluable reference text for both academics and professionals working in the mechanical engineering, civil engineering, aerospace, automotive, marine and sporting industries. - Reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses - Discusses residual stresses in polymer matrix, metal-matrix and other types of composite - Considers the addition of nanoparticles to the matrix of polymeric composites as a new technique for reduction of residual stresses
Author: George E. Totten
Publisher: CRC Press
ISBN: 9780824797508
Category : Technology & Engineering
Languages : en
Pages : 1208
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Book Description
This comprehensive resource provides practical, modern approaches to steel heat treatment topics such as sources of residual stress and distortion, hardenability prediction, modeling, effects of steel alloy chemistry on heat treatment, quenching, carburizing, nitriding, vacuum heat treatment, metallography, and process equipment. Containing recent data and developments from international experts, the Steel Treatment Handbook discusses the principles of heat treatment; quenchants, quenching systems, and quenching technology; strain gauge procedures, X-ray diffraction, and other residual stress measurement methods; carburizing and carbonitriding; powder mettalurgy technology; metallography and physical property determination; ecological regulations and safety standards; and more. Well illustrated with nearly 1000 tables, equations, figures, and photographs, the Steel Heat Treatment Handbook is an excellent reference for materials, manufacturing, heat treatment, maintenance, mechanical, industrial, process and quality control, design, and research engineers; department or corporate metallurgists; and upper-level undergraduate and graduate students in these disciplines.
Author:
Publisher:
ISBN:
Category : Mechanics, Applied
Languages : en
Pages : 528
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Book Description
Author:
Publisher:
ISBN:
Category : Engineering
Languages : en
Pages : 2264
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Book Description
Since its creation in 1884, Engineering Index has covered virtually every major engineering innovation from around the world. It serves as the historical record of virtually every major engineering innovation of the 20th century. Recent content is a vital resource for current awareness, new production information, technological forecasting and competitive intelligence. The world?s most comprehensive interdisciplinary engineering database, Engineering Index contains over 10.7 million records. Each year, over 500,000 new abstracts are added from over 5,000 scholarly journals, trade magazines, and conference proceedings. Coverage spans over 175 engineering disciplines from over 80 countries. Updated weekly.
