Process–Structure–Properties in Polymer Additive Manufacturing

Process–Structure–Properties in Polymer Additive Manufacturing PDF Author: Swee Leong Sing
Publisher: MDPI
ISBN: 303651371X
Category : Technology & Engineering
Languages : en
Pages : 218

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Book Description
Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.

Process–Structure–Properties in Polymer Additive Manufacturing

Process–Structure–Properties in Polymer Additive Manufacturing PDF Author: Swee Leong Sing
Publisher: MDPI
ISBN: 303651371X
Category : Technology & Engineering
Languages : en
Pages : 218

Get Book Here

Book Description
Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.

Structure and Properties of Additive Manufactured Polymer Components

Structure and Properties of Additive Manufactured Polymer Components PDF Author: Klaus Friedrich
Publisher: Woodhead Publishing
ISBN: 0128196831
Category : Technology & Engineering
Languages : en
Pages : 462

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Book Description
Structure and Properties of Additive Manufactured Polymer Components provides a state-of-the-art review from leading experts in the field who discuss key developments that have appeared over the last decade or so regarding the use of additive manufacturing (AM) methods in the production of neat and reinforced polymeric components. A major focus is given to materials science aspects, i.e., how the quality of the polymer preforms, the parameters of the chosen AM method, and how these factors can affect the microstructure and properties of the final product. The book not only covers production technologies and the relationship between processing, microstructure and fundamental properties of the produced parts, but also gives readers ideas on the use of AM polymer parts in medicine, automotive, aerospace, tribology, electronics, and more. - Focuses on industrial aspects and applications - Dedicated purely to recent advances in polymer composite additive manufacturing - Emphasizes processing, structure and property relationships

Additive Manufacturing

Additive Manufacturing PDF Author: Amit Bandyopadhyay
Publisher: CRC Press
ISBN: 1498766706
Category : Technology & Engineering
Languages : en
Pages : 547

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Book Description
The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo

Polymer-Based Additive Manufacturing

Polymer-Based Additive Manufacturing PDF Author: Jonathan E. Seppala
Publisher:
ISBN: 9780841234260
Category : Polymers
Languages : en
Pages : 192

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Book Description
"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--

Binder and Polymer Assisted Powder Processing

Binder and Polymer Assisted Powder Processing PDF Author: Randall M. German
Publisher: ASM International
ISBN: 1627083197
Category : Technology & Engineering
Languages : en
Pages : 302

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Book Description
Binder and Polymer Assisted Powder Processing is an engineering guide to powder-binder-based manufacturing methods. It covers the basic principles, current and emerging practices, implementation, and cost.

Materials for Additive Manufacturing

Materials for Additive Manufacturing PDF Author: Yusheng Shi
Publisher: Academic Press
ISBN: 0128193034
Category : Technology & Engineering
Languages : en
Pages : 776

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Book Description
Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. - Discusses the preparation and characterization of materials used for additive manufacturing - Provides descriptions of microstructures and properties of the parts produced by additive manufacturing - Includes recent industrial applications of materials processed in additive manufacturing

Polymer-Based Additive Manufacturing

Polymer-Based Additive Manufacturing PDF Author: Declan M. Devine
Publisher: Springer Nature
ISBN: 3030245322
Category : Medical
Languages : en
Pages : 286

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Book Description
This book aims to give readers a basic understanding of commonly used additive manufacturing techniques as well as the tools to fully utilise the strengths of additive manufacturing through the modelling and design phase all the way through to post processing. Guidelines for 3D-printed biomedical implants are also provided. Current biomedical applications of 3D printing are discussed, including indirect applications in the rapid manufacture of prototype tooling and direct applications in the orthopaedics, cardiovascular, drug delivery, ear-nose-throat, and tissue engineering fields. Polymer-Based Additive Manufacturing: Biomedical Applications is an ideal resource for students, researchers, and those working in industry seeking to better understand the medical applications of additive manufacturing.

Quality Analysis of Additively Manufactured Metals

Quality Analysis of Additively Manufactured Metals PDF Author: Javad Kadkhodapour
Publisher: Elsevier
ISBN: 0323886493
Category : Technology & Engineering
Languages : en
Pages : 858

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Book Description
Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies

Additive Manufacturing of Polymer-Based Composite Materials

Additive Manufacturing of Polymer-Based Composite Materials PDF Author: Fabienne Touchard
Publisher: Elsevier
ISBN: 0443159181
Category : Technology & Engineering
Languages : en
Pages : 366

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Book Description
Additive Manufacturing of Polymer Composites: Materials, Processes, and Properties presents the latest developments in AM of polymer matrix composites and illustrates the large range of composite materials that can be obtained. Different technologies with their own specificities such as: fused filament fabrication, selective laser sintering, stereolithography, and direct-ink-writing. Composites with chopped or continuous reinforcement, with synthetic or natural fibers, with thermoplastic or thermoset resin are compared and described in detail. Their thermal, physical, electrical, and mechanical properties are discussed. The book is dedicated to professionals involved in engineering design and production, as well as industrial communities who want to gain in-depth knowledge in the field of 3D printed composites. - Provides an overview of different methods for additive manufacturing of polymer-based matrix composites - Covers long and short fiber-based composites and corresponding application examples - Addresses the development and properties of a wide range of matrices (thermoplastics, thermosets), and fibers (natural and synthetic) in a user-specified orientation, continuous or random organization and hierarchical structures - Presents sustainability and structural reliability of composite structures - Displays a careful balance between materials science and technology, providing a detailed understanding of how composites' properties, processing, performance, and structure are interrelated

Materials Processing

Materials Processing PDF Author: Lorraine F. Francis
Publisher: Elsevier
ISBN: 0128239093
Category : Technology & Engineering
Languages : en
Pages : 668

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Book Description
Materials Processing: A Unified Approach to Processing of Metals, Ceramics and Polymers, Second Edition is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles. It teaches students the key principles involved in the processing of engineering materials, specifically metals, ceramics and polymers, from starting or raw materials through to the final functional forms. Its self-contained approach is based on the state of matter most central to the shaping of the material: melt, solid, powder, dispersion and solution, and vapor. With this approach, students learn processing fundamentals and appreciate the similarities and differences between the materials classes. This fully updated edition includes expanded coverage on additive manufacturing, as well as adding a new section on machining. The organization has been modified and a greater emphasis has been placed on the fundamentals of processing and manufacturing methods. This book can be utilized by upper-level undergraduates and beginning graduate students in Materials Science and Engineering who are already schooled in the structure and properties of metals, ceramics and polymers, and are ready to apply their knowledge to materials processing. It will also appeal to students from other engineering disciplines who have completed an introductory materials science and engineering course. - Includes comprehensive coverage on the fundamental concepts of materials processing - Provides coverage of metals, ceramics, and polymers in one text - Presents examples of both standard and newer additive manufacturing methods throughout - Gives students an overview on the methods that they will likely encounter in their careers