Modeling the Effect of Beam Shaping at Selective Laser Melting PDF Download
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Languages : en
Pages : 0
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Languages : en
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Author: Tim Marten Wischeropp
Publisher: Springer Nature
ISBN: 3662645858
Category : Technology & Engineering
Languages : en
Pages : 200
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Book Description
Selective Laser Melting (SLM), also referred to as Laser Powder Bed Fusion (L-PBF), offers significant advantages for the manufacturing of complex, high-quality parts. However, its market share is still small compared to conventional manufacturing technologies. Major drawbacks hindering an industrial ramp-up are low productivity, high part costs and issues with quality and reproducibility. Comprehensive research has been done to overcome these challenges, but little attention has been paid to addressing them by optimizing the laser beam profile. Therefore, the author examines the effect of the laser beam profile on the productivity and process stability through both numerical and experimental investigations. The results show clear advantages an optimized laser beam profile offers.
Author: John O. Milewski
Publisher: Springer
ISBN: 3319582054
Category : Technology & Engineering
Languages : en
Pages : 351
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Book Description
This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.
Author: Linkan Bian
Publisher: CRC Press
ISBN: 1498739997
Category : Business & Economics
Languages : en
Pages : 328
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Book Description
Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.
Author: S Katayama
Publisher: Elsevier
ISBN: 0857098772
Category : Technology & Engineering
Languages : en
Pages : 685
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Book Description
Laser welding is a rapidly developing and versatile technology which has found increasing applications in industry and manufacturing. It allows the precision welding of small and hard-to-reach areas, and is particularly suitable for operation under computer or robotic control. The Handbook of laser welding technologies reviews the latest developments in the field and how they can be used across a variety of applications.Part one provides an introduction to the fundamentals of laser welding before moving on to explore developments in established technologies including CO2 laser welding, disk laser welding and laser micro welding technology. Part two highlights laser welding technologies for various materials including aluminium and titanium alloys, plastics and glass. Part three focuses on developments in emerging laser welding technologies with chapters on the applications of robotics in laser welding and developments in the modelling and simulation of laser and hybrid laser welding. Finally, part four explores the applications of laser welding in the automotive, railway and shipbuilding industries.The Handbook of laser welding technologies is a technical resource for researchers and engineers using laser welding technologies, professionals requiring an understanding of laser welding techniques and academics interested in the field. - Provides an introduction to the fundamentals of laser welding including characteristics, welding defects and evolution of laser welding - Discusses developments in a number of techniques including disk, conduction and laser micro welding - Focusses on technologies for particular materials such as light metal alloys, plastics and glass
Author: Milan Brandt
Publisher: Woodhead Publishing
ISBN: 0081004346
Category : Technology & Engineering
Languages : en
Pages : 500
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Book Description
Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application
Author: Luis Ernesto Criales Escobar
Publisher:
ISBN:
Category : Lasers
Languages : en
Pages : 271
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Book Description
One of the most frequently evolving areas of research is the utilization of lasers for micro-manufacturing and additive manufacturing purposes. The use of laser beam as a tool for manufacturing arises from the need for flexible and rapid manufacturing at a low-to-mid cost. Laser micro-machining provides an advantage over mechanical micro-machining due to the faster production times of large batch sizes and the high costs associated with specific tools. Laser based additive manufacturing enables processing of powder metals for direct and rapid fabrication of products. Therefore, laser processing can be viewed as a fast, flexible, and cost-effective approach compared to traditional manufacturing processes. Two types of laser processing techniques are studied: laser ablation of polymers for micro-channel fabrication and selective laser melting of metal powders. Initially, a feasibility study for laser-based micro-channel fabrication of poly(dimethylsiloxane) (PDMS) via experimentation is presented. In particular, the effectiveness of utilizing a nanosecond-pulsed laser as the energy source for laser ablation is studied. The results are analyzed statistically and a relationship between process parameters and micro-channel dimensions is established. Additionally, a process model is introduced for predicting channel depth. Model outputs are compared and analyzed to experimental results. The second part of this research focuses on a physics-based FEM approach for predicting the temperature profile and melt pool geometry in selective laser melting (SLM) of metal powders. Temperature profiles are calculated for a moving laser heat source to understand the temperature rise due to heating during SLM. Based on the predicted temperature distributions, melt pool geometry, i.e. the locations at which melting of the powder material occurs, is determined. Simulation results are compared against data obtained from experimental Inconel 625 test coupons fabricated at the National Institute for Standards & Technology via response surface methodology techniques. The main goal of this research is to develop a comprehensive predictive model with which the effect of powder material properties and laser process parameters on the built quality and integrity of SLM-produced parts can be better understood. By optimizing process parameters, SLM as an additive manufacturing technique is not only possible, but also practical and reproducible.
Author: Fred M. Dickey
Publisher: CRC Press
ISBN: 1466561017
Category : Technology & Engineering
Languages : en
Pages : 589
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Book Description
Laser Beam Shaping: Theory and Techniques addresses the theory and practice of every important technique for lossless beam shaping. Complete with experimental results as well as guidance on when beam shaping is practical and when each technique is appropriate, the Second Edition is updated to reflect significant developments in the field. This authoritative text: Features new chapters on axicon light ring generation systems, laser-beam-splitting (fan-out) gratings, vortex beams, and microlens diffusers Describes the latest advances in beam profile measurement technology and laser beam shaping using diffractive diffusers Contains new material on wavelength dependence, channel integrators, geometrical optics, and optical software Laser Beam Shaping: Theory and Techniques, Second Edition not only provides a working understanding of the fundamentals, but also offers insight into the potential application of laser-beam-profile shaping in laser system design.
Author: S. Succi
Publisher: Oxford University Press
ISBN: 9780198503989
Category : Mathematics
Languages : en
Pages : 308
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Book Description
Certain forms of the Boltzmann equation, have emerged, which relinquish most mathematical complexities of the true Boltzmann equation. This text provides a detailed survey of Lattice Boltzmann equation theory and its major applications.
Author: Fred M. Dickey
Publisher: CRC Press
ISBN: 1498714420
Category : Technology & Engineering
Languages : en
Pages : 430
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Book Description
This new edition details the important features of beam shaping and exposes the subtleties of the theory and techniques that are best demonstrated through proven applications. New chapters cover illumination light shaping in optical lithography; optical micro-manipulation of live mammalian cells through trapping, sorting, and transfection; and laser beam shaping through fiber optic beam delivery. The book discusses applications in lithography, laser printing, optical data storage, stable isotope separation, and spatially dispersive lasers. It also provides a history of the field and includes extensive references.
