Implementation of Process Modeling and Simulation Using IDEF0 in Malaysian Automotive Industry

Implementation of Process Modeling and Simulation Using IDEF0 in Malaysian Automotive Industry PDF Author: Abdullah Nasser Turki
Publisher:
ISBN:
Category : Automobile industry and trade
Languages : en
Pages : 406

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Book Description
The rapid development in the automotive sector and competition across the globe demands efficient manufacturing processes and systems, quality tools, process modeling techniques, etc. Process modeling and simulation (PMS) is one of the most important tasks which is commonly outsourced by the majority of Malaysian automotive supplier industries. The PMS services rendered by the external companies have several drawbacks such as poor conceptualization of the manufacturing process, miscommunication, high costs, etc. This research attempts to propose an efficient and uncomplicated PMS technique which can be used in-house. One of the main objectives of the research is to model and simulate manufacturing process in an automotive industry and analyze the system performance based on the new technique. A new approach has been adapted with the use of IDEF0 in iGrafx® Process for Six Sigma which includes an integrated feature, RapidDOE with MiniTab. Two major automotive industries in Malaysia (Case study A and Case study B) have been demonstrated successfully. The data from industries has been collected and translated into AS-IS static and dynamic models in iGrafx® Process for Six Sigma. The IDEF0 represent the AS-IS static model while the simulation model represent AS-IS dynamic model. By this the 'AS-IS' model was achieved without becoming too complex to a good degree of similarity at a discrepancy level of 2.8% for the case A and 0% to case study B. The interpretation of the generated statistical results has been used to improve the model using RapiDOE. The result from the statistical analysis provided a basis for the recommendation of the 'TO-BE' model. This scenario has been verified and recommended as a process modeling and simulation (PMS) template for the plant managers of the respective case studies as it has been proven to identify process system characteristic. It appears that this realistic investigation is the first in Malaysian automotive industries. As such, PMS techniques cannot be implemented due to several barriers in-house. Therefore current research has developed a novel framework to facilitate the implementation of PMS technique in Malaysian automotive industries. The framework is segmented into four major stages and the role in each stage has been simplified with recommendation of various methods and suggestions. The critical factors that govern the implementation PMS technique in Malaysian automotive industries were identified and analyzed using IDEF0 technique.

Implementation of Process Modeling and Simulation Using IDEF0 in Malaysian Automotive Industry

Implementation of Process Modeling and Simulation Using IDEF0 in Malaysian Automotive Industry PDF Author: Abdullah Nasser Turki
Publisher:
ISBN:
Category : Automobile industry and trade
Languages : en
Pages : 406

Get Book Here

Book Description
The rapid development in the automotive sector and competition across the globe demands efficient manufacturing processes and systems, quality tools, process modeling techniques, etc. Process modeling and simulation (PMS) is one of the most important tasks which is commonly outsourced by the majority of Malaysian automotive supplier industries. The PMS services rendered by the external companies have several drawbacks such as poor conceptualization of the manufacturing process, miscommunication, high costs, etc. This research attempts to propose an efficient and uncomplicated PMS technique which can be used in-house. One of the main objectives of the research is to model and simulate manufacturing process in an automotive industry and analyze the system performance based on the new technique. A new approach has been adapted with the use of IDEF0 in iGrafx® Process for Six Sigma which includes an integrated feature, RapidDOE with MiniTab. Two major automotive industries in Malaysia (Case study A and Case study B) have been demonstrated successfully. The data from industries has been collected and translated into AS-IS static and dynamic models in iGrafx® Process for Six Sigma. The IDEF0 represent the AS-IS static model while the simulation model represent AS-IS dynamic model. By this the 'AS-IS' model was achieved without becoming too complex to a good degree of similarity at a discrepancy level of 2.8% for the case A and 0% to case study B. The interpretation of the generated statistical results has been used to improve the model using RapiDOE. The result from the statistical analysis provided a basis for the recommendation of the 'TO-BE' model. This scenario has been verified and recommended as a process modeling and simulation (PMS) template for the plant managers of the respective case studies as it has been proven to identify process system characteristic. It appears that this realistic investigation is the first in Malaysian automotive industries. As such, PMS techniques cannot be implemented due to several barriers in-house. Therefore current research has developed a novel framework to facilitate the implementation of PMS technique in Malaysian automotive industries. The framework is segmented into four major stages and the role in each stage has been simplified with recommendation of various methods and suggestions. The critical factors that govern the implementation PMS technique in Malaysian automotive industries were identified and analyzed using IDEF0 technique.

Sustainable Supply Chain Management

Sustainable Supply Chain Management PDF Author: Minh Trang Rausch-Phan
Publisher: Springer Nature
ISBN: 3030921565
Category : Business & Economics
Languages : en
Pages : 112

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Book Description
This book presents the current causes and effects of implementing sustainable supply chain management (SSCM) as well as green supply chain management (GSCM) strategies in the automotive industry. The reader is provided a detailed scientific review on SSCM and GSCM and presented the advantages of sustainable development concepts as well as factors causing the implementation of SSCM such as buyers’ behavior, governmental regulations, and competitiveness. The book then analyses the current situation of SSCM development, particularly in the automotive industry. It shows challenges, barriers, successes, and benefits that automotive companies obtain from implementing GSCM. Through case studies on leading German car manufacturers VW, BMW, and Daimler, the necessary activities of these companies to implement green development in the entire supply chain, including green supplier selection, green materials, green transportation, and reverse logistics, are defined. Moreover, a benchmark with companies from Asian markets such as Toyota from Japan and Geely from China is performed.

Lean Enterprise Value

Lean Enterprise Value PDF Author: E. Murman
Publisher: Springer
ISBN: 1403907501
Category : Business & Economics
Languages : en
Pages : 365

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Book Description
Lean Production transformed the way that companies think about production and manufacturing. This book provides a new challenge. It arises from the work of the Lean Aerospace Initiative at MIT and provides a new agenda and bold vision for the aerospace industry to take it out of crisis. It also redefines and develops the concept of Lean as a framework for enterprise transformation and this will be relevant and critical for all industries and enterprises.

Advanced Design and Manufacturing Based on STEP

Advanced Design and Manufacturing Based on STEP PDF Author: Xun Xu
Publisher: Springer Science & Business Media
ISBN: 1848827393
Category : Technology & Engineering
Languages : en
Pages : 495

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Book Description
Design and manufacturing is the essential element in any product development lifecycle. Industry vendors and users have been seeking a common language to be used for the entire product development lifecycle that can describe design, manufacturing and other data pertaining to the product. Many solutions were proposed, the most successful being the Stadndard for Exchange of Product model (STEP). STEP provides a mechanism that is capable of describing product data, independent from any particular system. The nature of this description makes it suitable not only for neutral file exchange, but also as a basis for implementing, sharing and archiving product databases. ISO 10303-AP203 is the first and perhaps the most successful AP developed to exchange design data between different CAD systems. Going from geometric data (as in AP203) to features (as in AP224) represents an important step towards having the right type of data in a STEP-based CAD/CAM system. Of particular significance is the publication of STEP-NC, as an extension of STEP to NC, utilising feature-based concepts for CNC machining purposes. The aim of this book is to provide a snapshot of the recent research outcomes and implementation cases in the field of design and manufacturing where STEP is used as the primary data representation protocol. The 20 chapters are contributed by authors from most of the top research teams in the world. These research teams are based in national research institutes, industries as well as universities.

Advances in Safety, Reliability and Risk Management

Advances in Safety, Reliability and Risk Management PDF Author: Christophe Berenguer
Publisher: CRC Press
ISBN: 0203135105
Category : Technology & Engineering
Languages : en
Pages : 538

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Book Description
Covering a wide range of topics on safety, reliability and risk management, the present publication will be of interest to academics and professionals working in a wide range of scientific, industrial and governmental sectors, including: Aeronautics and Aerospace; Chemical and Process Industry; Civil Engineering; Critical Infrastructures; Energy; Information Technology and Telecommunications; Land Transportation; Manufacturing; Maritime Transportation; Mechanical Engineering; Natural Hazards; Nuclear Industry; Offshore Industry; Policy Making and Public Planning.

Supply Chain Management and Reverse Logistics

Supply Chain Management and Reverse Logistics PDF Author: Harald Dyckhoff
Publisher: Springer Science & Business Media
ISBN: 3540248153
Category : Business & Economics
Languages : en
Pages : 430

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Book Description
The world of logistics has considerably changed due to globalization, modern information technology, and especially increasing ecological awareness. Large Supply Chain Management (SCM) systems are developing to global logistic networks. This book reflects major trends of the recent decade in SCM and, additionally, presents ideas and visions for logistic networks of the 21st century. Among the various aspects of SCM, emphasis is placed on reverse logistics: closing the loop of a supply chain by integrating waste materials into logistic management decisions.

Business Models and ICT Technologies for the Fashion Supply Chain

Business Models and ICT Technologies for the Fashion Supply Chain PDF Author: Rinaldo Rinaldi
Publisher: Springer
ISBN: 3319485113
Category : Technology & Engineering
Languages : en
Pages : 300

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Book Description
This book presents high-quality original contributions on the fashion supply chain. A wide spectrum of application domains are covered, processing of big data coming from digital and social media channels, fashion new product development, fashion design, fashion marketing and communication strategy, business models and entrepreneurship, e-commerce and omni-channel management, corporate social responsibility, new materials for fashion product, wearable technologies. The contents are based on presentations delivered at IT4Fashion 2016, the 6th International Conference in Business Models and ICT Technologies for the Fashion Supply Chain, which was held in Florence, Italy, in April 2016. This conference series represents a targeted response to the growing need for research that reports and debates supply chain business models and technologies applied to the fashion industry, with the aim of increasing knowledge in the area of product lifecycle management and supply chain management in that industry.

Closed-Loop Supply Chains

Closed-Loop Supply Chains PDF Author: Mark E. Ferguson
Publisher: CRC Press
ISBN: 1420095269
Category : Business & Economics
Languages : en
Pages : 260

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Book Description
Closed-loop supply chain activities such as remanufacturing, recycling, dismantling for spare parts, and reverse logistics have helped many companies tap into new revenue streams by finding secondary markets for their products, all while reducing their overall carbon footprint. Written by academic experts, in language that is accessible to practitioners, this authoritative resource examines recent research and case studies of companies running profitable reuse/remanufacture operations in various industries. It illustrates profitable practices in returned and recovered products, clearly explaining how to: design a reverse logistics network, conduct production planning, implement effective marketing strategies, and apply closed-loop supply chain strategies in industries besides manufacturing. From product development to materials to assembly and profitability, this complete resource explores the impact of these processes across all aspects of the supply chain.

Product Lifecycle Management for Digital Transformation of Industries

Product Lifecycle Management for Digital Transformation of Industries PDF Author: Ramy Harik
Publisher: Springer
ISBN: 3319546600
Category : Business & Economics
Languages : en
Pages : 652

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Book Description
This book constitutes the refereed proceedings of the 13th IFIP WG 5.1 International Conference on Product Lifecycle Management, PLM 2016, held in Columbia, SC, USA, in July 2016. The 57 revised full papers presented were carefully reviewed and selected from 77 submissions. The papers are organized in the following topical sections: knowledge sharing, re-use and preservation; collaborative development architectures; interoperability and systems integration; lean product development and the role of PLM; PLM and innovation; PLM tools; cloud computing and PLM tools; traceability and performance; building information modeling; big data analytics and business intelligence; information lifecycle management; industry 4.0; metrics, standards and regulation; and product, service and systems.

Industry 4.0 Solutions for Building Design and Construction

Industry 4.0 Solutions for Building Design and Construction PDF Author: Farzad Pour Rahimian
Publisher: Routledge
ISBN: 1000506363
Category : Architecture
Languages : en
Pages : 465

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Book Description
This book provides in-depth results and case studies in innovation from actual work undertaken in collaboration with industry partners in Architecture, Engineering, and Construction (AEC). Scientific advances and innovative technologies in the sector are key to shaping the changes emerging as a result of Industry 4.0. Mainstream Building Information Management (BIM) is seen as a vehicle for addressing issues such as industry fragmentation, value-driven solutions, decision-making, client engagement, and design/process flow; however, advanced simulation, computer vision, Internet of Things (IoT), blockchain, machine learning, deep learning, and linked data all provide immense opportunities for dealing with these challenges and can provide evidenced-based innovative solutions not seen before. These technologies are perceived as the “true” enablers of future practice, but only recently has the AEC sector recognised terms such as “golden key” and “golden thread” as part of BIM processes and workflows. This book builds on the success of a number of initiatives and projects by the authors, which include seminal findings from the literature, research and development, and practice-based solutions produced for industry. It presents these findings through real projects and case studies developed by the authors and reports on how these technologies made a real-world impact. The chapters and cases in the book are developed around these overarching themes: • BIM and AEC Design and Optimisation: Application of Artificial Intelligence in Design • BIM and XR as Advanced Visualisation and Simulation Tools • Design Informatics and Advancements in BIM Authoring • Green Building Assessment: Emerging Design Support Tools • Computer Vision and Image Processing for Expediting Project Management and Operations • Blockchain, Big Data, and IoT for Facilitated Project Management • BIM Strategies and Leveraged Solutions This book is a timely and relevant synthesis of a number of cogent subjects underpinning the paradigm shift needed for the AEC industry and is essential reading for all involved in the sector. It is particularly suited for use in Masters-level programs in Architecture, Engineering, and Construction.