Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. Wright
Publisher: iSmithers Rapra Publishing
ISBN: 185957517X
Category : Science
Languages : en
Pages : 412

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Book Description
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry

Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. Wright
Publisher: iSmithers Rapra Publishing
ISBN: 185957517X
Category : Science
Languages : en
Pages : 412

Get Book Here

Book Description
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry

Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. C. Wright
Publisher: William Andrew
ISBN:
Category : Science
Languages : en
Pages : 424

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Book Description
This book is based on the more than 30 years experience of Dr. Wright in researching the circumstances and consequences of failure in plastics and rubber products. It delves into the reasons why plastics fail, but does not stop there. This book is essential reading for almost every engineer, technician, researcher, and designer because it also outlines the practical application of plastic materials and exposes the potential problems inherent with plastics and rubbers. Case studies throughout the text describe the circumstances of specific failures, the consequences of the failure, and lessons learned. Most of the failed products are familiar and many color photographs help illustrate. Of all the variables within the process of designing and manufacturing with plastics, one is common... failure. Use this book as a preventive measure and reduce risks in material selection and processing. This book is based on research conducted or supervised by Dr. Wright during his three decades at Rapra Technology. Dr. Wright was involved in the diagnosis of over 5,000 product failures and has published 3 books and over 90 technical papers. He has specialized in failure mechanisms and critical issues of material durability, such as creep, fatigue and environmental stress cracking.

Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers PDF Author: Michael D. Hayes
Publisher: William Andrew
ISBN: 0323297994
Category : Technology & Engineering
Languages : en
Pages : 253

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Book Description
Fractography in Failure Analysis of Polymers provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. Case studies are included for a wide range of polymer types, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. - Presents a comprehensive guide to applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions

Rubber Product Failure

Rubber Product Failure PDF Author: Roger P. Brown
Publisher: iSmithers Rapra Publishing
ISBN: 1859573304
Category : Science
Languages : en
Pages : 118

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Book Description
Rubber components are used in many demanding applications, from tyres and seals to gloves and medical devices, and failure can be catastrophic. This review of Rubber Product Failure outlines and illustrates the common causes of failure, while addressing ways of avoiding it. There has been increasing pressure to improve performance so that rubbers can be used at higher temperatures and in harsher environments. For example, the under-the-bonnet temperature has increased in some vehicles and new medical devices require longer lifetimes in potentially degrading biological fluids. The expectations of tyre performance in particular are increasing, and retreads have been in the spotlight for failures. The definition of failure depends on the application. For example, a racing car engine seal that lasts for one race may be acceptable, but in a normal car a life span of 10 years is more reasonable. If appearance is critical as in surface coatings and paints, then discolouration is failure, whilst in seals leakage is not acceptable. Each rubber product must be fit for the use specified by the consumer. Failure analysis is critical to product improvement. the cause of the problem can be much harder to find. It can range from a design fault to poor material selection, to processing problems, to manufacturing errors such as poor dimensional tolerances, to poor installation, product abuse and unexpected service conditions. The rubber technologist must become a detective, gathering evidence, understanding the material type and using deductive reasoning. Testing and analysis of failed materials and components add to the information available for failure analysis. For example, stored aged tyres appeared superficially to be alright for use, but on drum testing small cracks grew more quickly than in new tyres leading to rapid failure in service. Quality control procedures such as product inspection, testing and material quality checks can help to reach 100 percent reliability. In critical applications such as electricians' gloves for high voltage working, gloves are inspected before each use, while engine seals may be routinely replaced before the expected lifetime to avoid problems. in the literature is not high. However, several reviews have been written on specific products and references can be found at the end of this review. Around 400 abstracts from papers in the Polymer Library are included with an index. Subjects covered include tyre wear and failure, seals, engine components, rubber bonding failure, rubber failure due to chloramine in water, tank treads, gloves and condoms, medical devices and EPDM roofing membranes.

Compositional and Failure Analysis of Polymers

Compositional and Failure Analysis of Polymers PDF Author: John Scheirs
Publisher: John Wiley & Sons
ISBN: 9780471625728
Category : Technology & Engineering
Languages : en
Pages : 812

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Book Description
Ein Praxisleitfaden der Polymeranalyse für alle, die sich in Polymerlabors mit Analytik, Qualitätskontrolle oder Produktentwicklung beschäftigen. Der Autor erläutert, aus seinem umfangreichen Erfahrungsschatz, welche Probleme in welchen Situationen auftreten können. Viele Fallstudien helfen bei der Anwendung der Erkenntnisse im Laboralltag. Mit einer umfangreichen Datensammlung zu physikalischen Eigenschaften von Polymeren! (07/00)

Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers PDF Author: Michael D. Hayes
Publisher: Elsevier
ISBN: 0443190046
Category : Technology & Engineering
Languages : en
Pages : 436

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Book Description
Fractography in Failure Analysis of Polymers, Second Edition, provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. The Second Edition includes additional material related to polymer life prediction testing and analysis. Case studies have been expanded, including a wide range of polymer types, new technologies, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. This is also a valuable resource for all plastics professionals, including manufacturers, product designers, and consultants, forensic investigators, as well as educators in materials science. - Presents comprehensive coverage of applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions

Plastics Failure Guide

Plastics Failure Guide PDF Author: Myer Ezrin
Publisher: Hanser Pub Incorporated
ISBN: 9781569904497
Category : Technology & Engineering
Languages : en
Pages : 833

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Book Description
Plastics failure, to a certain extent, is the result of a phenomenal increase in the number and variety of applications in relatively few years. The focus of this book is on actual field and product failures. The treatment is comprehensive, emphasizing cause and prevention. The concept of the interdependence of material, design, and processing is applied to all examples and cases. The "how to" of prevention is brought out as a logical extension of the cause of failure.

Introduction to Plastics Engineering

Introduction to Plastics Engineering PDF Author: Vijay K. Stokes
Publisher: John Wiley & Sons
ISBN: 1119536529
Category : Technology & Engineering
Languages : en
Pages : 1749

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Book Description
The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.

Plastics Materials and Processes

Plastics Materials and Processes PDF Author: Charles A. Harper
Publisher: John Wiley & Sons
ISBN: 0471459208
Category : Technology & Engineering
Languages : en
Pages : 1008

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Book Description
Plastics Materials and Processes: A Concise Encyclopedia is a resource for anyone with an interest in plastic materials and processes, from seasoned professionals to laypeople. Arranged in alphabetical order, it clearly explains all of the materials and processes as well as their major application areas and usages. Plastics Materials and Processes: A Concise Encyclopedia: Discusses and describes applications and practical uses of the materials and processes. Clear definitions and sufficient depth to satisfy the information seekers needs

EU Regulation of Chemicals

EU Regulation of Chemicals PDF Author: D. J. Knight
Publisher: iSmithers Rapra Publishing
ISBN: 9781859575161
Category : Law
Languages : en
Pages : 132

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Book Description