Design and Development of a High Performance Electro-mechanical Actuator and Test Facility PDF Download
Are you looking for read ebook online? Search for your book and save it on your Kindle device, PC, phones or tablets. Download Design and Development of a High Performance Electro-mechanical Actuator and Test Facility PDF full book. Access full book title Design and Development of a High Performance Electro-mechanical Actuator and Test Facility by Stephen PALMER. Download full books in PDF and EPUB format.
Author: Stephen PALMER
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
Get Book Here
Book Description
Author: Stephen PALMER
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
Get Book Here
Book Description
Author: Fawaz Yahya Annaz
Publisher: IET
ISBN: 1849196559
Category : Technology & Engineering
Languages : en
Pages : 122
Get Book Here
Book Description
The unavoidable element in the development of flight control systems (to date) has been in hydraulic actuators. This has been the case primarily because of their proven reliability and the lack of alternative technologies. However, the technology to build electromechanically actuated primary flight control systems is now available, which may mark the end of the hydraulic actuation systems - an important step for the development of the future 'all-electric' aircraft.
Author: Kenneth Hummel
Publisher: SAE International
ISBN: 076808363X
Category : Technology & Engineering
Languages : en
Pages : 226
Get Book Here
Book Description
Actuators are the key to allowing machines to become more sophisticated and perform complex tasks that were previously done by humans, providing motion in a safe, controlled manner. As defined in this book, actuator design is a subset of mechanical design. It involves engineering the mechanical components necessary to make a product move as desired. Fundamentals of Engineering High-Performance Actuator Systems, by Ken Hummel, was written as a text to supplement actuator design courses, and a reference to engineers involved in the design of high-performance actuator systems. It highlights the design approach and features what should be considered when moving a payload at precision levels and/or speeds that are not as important in low-performance applications. The main areas covered in this book are: Fundamentals of actuator design Actuator performance Loads that the actuator and its surrounding structure must accommodate Constraints which determine the type of load the actuator needs to accommodate The design margin applied to components of any given design Environment which must include the interactions between product and the conditions it will have to perform under Component strength to ensure safety from failure Component stiffness Maintainability Reliability Cost
Author: Mirko Mazzoleni
Publisher: Springer Nature
ISBN: 3030617998
Category : Technology & Engineering
Languages : en
Pages : 256
Get Book Here
Book Description
This book presents recent results on fault diagnosis and condition monitoring of airborne electromechanical actuators, illustrating both algorithmic and hardware design solutions to enhance the reliability of onboard more electric aircraft. The book begins with an introduction to the current trends in the development of electrically powered actuation systems for aerospace applications. Practical examples are proposed to help present approaches to reliability, availability, maintainability and safety analysis of airborne equipment. The terminology and main strategies for fault diagnosis and condition monitoring are then reviewed. The core of the book focuses on the presentation of relevant case studies of fault diagnosis and monitoring design for airborne electromechanical actuators, using different techniques. The last part of the book is devoted to a summary of lessons learned and practical suggestions for the design of fault diagnosis solutions of complex airborne systems. The book is written with the idea of providing practical guidelines on the development of fault diagnosis and monitoring algorithms for airborne electromechanical actuators. It will be of interest to practitioners in aerospace, mechanical, electronic, reliability and systems engineering, as well as researchers and postgraduates interested in dynamical systems, automatic control and safety-critical systems. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
Author: Kevin Stuart Kendrick
Publisher:
ISBN:
Category :
Languages : en
Pages : 374
Get Book Here
Book Description
Aircraft control mechanisms, such as those that operate the flaps, ailerons, rudders, etc., are almost exclusively driven by hydraulic-based systems. Their popularity in flight control systems is not unfounded; hydraulic actuators are quite torque-dense and benefit from decades of development bringing operating performance to a high level. On the other hand the infrastructure to support this system increases weight, adds system development complexity, and reduces aircraft maintainability [Jensen et al, 2000]. Based on recent Electro-Mechanical Actuator (EMA) development and design efforts at the Robotics Research Group (RRG), a new opportunity exists to replace current hydraulic flight control systems with those powered by electricity through a national program [Tesar, 2005]. A literature review of the topic found a 30 year old effort by AiResearch to develop a similarly powered hingeline actuator with given traditional performance goals (torque capacity, redundancy, output speed, reliability). In this report,a thorough analysis is performed on each major component group to quantitatively evaluate this baseline device. Using component technologies developed at RRG, this report proposes a dual torque-summing electromechanical actuator, each with a star compound / hypocyclic combined gear train, designed to exceed the performance of the original (1976) AiResearch project. This preliminary design exercise includes a layout of the entire actuator along with an appropriate analysis of major components including bearings, gear train, motor, housing, and release mechanism. The performance of this gear train is critical to overall actuator success and fundamental analytics have already been developed in this area [Park and Tesar, 2005]. Finite Element Analysis on the gear train and housing provide early design feedback and verification of actuator performance characteristics. In particular, simulation results show the gear stiffness, load sharing, and torque capacities exceed analytical estimates. Finally, four different comparisons are presented that evaluate configuration variations of the two designs based on applicable performance criteria. Results show the RRG fault-tolerant actuator has a marked improvement over the baseline in average stiffness (14.2x), reflected inertia (3.2x) and nominal torque density (3.4x). The chapter next lists actuator test methods and aircraft qualification standards. Finally, a summary of future work is detailed in a ten step outline to bring this EMA technology to a level of early deployment in a large range of aircraft systems.
Author:
Publisher:
ISBN:
Category : Aeronautics
Languages : en
Pages : 260
Get Book Here
Book Description
Author: J. Jaidev Vyas
Publisher: Springer
ISBN: 9811325472
Category : Technology & Engineering
Languages : en
Pages : 70
Get Book Here
Book Description
The book serves as a unique integrated platform, which not only describes the design methodology of electro-hydraulic actuation systems but also provides insights into the design of the servo valve, which is the most important component in the system. It presents a step-by-step design process, comparative tables, illustrative figures, and detailed explanations. The book focuses on the design and testing of electro-hydraulic actuation systems, which are increasingly being used in motion control applications, particularly in those where precision actuation at high operational rates is of prime importance. It describes in detail the design philosophy of such high-performance systems, presenting a system used as a physical test setup together with experimental results to corroborate the calculations. Of particular interest are the electro-hydraulic servo valves that form the heart of these actuations. These valves are complex and not much data is available in open literature due to OEM propriety issues. In this context, the book discusses the elaborate mathematical models that have been derived and an approach to validate the mathematical models with test results. Presenting the complex methodology in simple language, it will prove to be a valuable resource for students, researchers, and professional engineers alike.
Author: Stewart Andrew Vaculik
Publisher:
ISBN:
Category :
Languages : en
Pages : 602
Get Book Here
Book Description
The basic components of electromechanical actuators include geartrains, prime movers, bearings, shafts, sensors, cooling components, and fasteners. A common requirement that drives a typical actuator design process is providing the output torque and speed needed for the given actuator task in a minimum volume/weight geometry. Two important questions to be answered in this research relate to the scaling and configuration management of an electromechanical actuator design. The first question is: "Given an electromechanical actuator design, how can it be scaled to produce another design that meets a different set of requirements (e.g., torque, speed, weight, life)?" The second question is: "Given an electromechanical actuator design, how can a designer change the configuration to obtain another design that meets the same set of requirements in a different geometric package/shape?" The answers to these questions rely on the development of a science of design process for electromechanical actuators to replace the current design process, which is based primarily on designer experience and often requires multiple design iterations. The Robotics Research Group (RRG) is currently working on this science of design process, which includes parametric design rules that can be used to reveal how actuator design parameters affect its key performance indicators. To improve this science, this research develops a detailed parametric model of the primary actuator components for a standard actuator, summarizes the design rules available from this model, formally defines the concepts of scaling and configuration management, and lays out a step-by-step process to implement these concepts. The parametric model used in this research builds on the existing models of previous RRG researchers. The design rules are developed based on the fundamental modeling equations that govern the design of the actuator components. The concepts of scaling and configuration management are defined as two of the fundamental design operations that can be applied to an electromechanical actuator. A scaling and configuration management process, which requires the parametric model, is developed and applied to an existing set of baseline actuator designs. The result of this process is the creation of actuator designs of intermediate size between the sizes of existing actuators, which makes it suitable for populating an actuator family. To handle the size and complexity of the actuator parametric model, this research introduces the model reduction technique of monotonicity analysis and illustrates how it is well suited for the electromechanical actuator design problem. A future goal of the RRG is to create a software tool that will contain a complete actuator parametric model, component design rules (of this and future research), and scaling and configuration management options, which will allow users to design actuators with a minimum amount of time, cost, and knowledge
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
ISBN: 9781722337728
Category :
Languages : en
Pages : 72
Get Book Here
Book Description
This progress report documents research and development efforts performed from August 16, 1993 through February 15, 1994 on NASA Grant NAG8-240, 'Design and Application of Electromechanical Actuators for Deep Space Missions.' Following the executive summary are four report sections: Motor Selection, Tests Stand Development, Health Monitoring and Fault Management, and Experiment Planning. Three specific motor types have been considered as prime movers for TVC EMA applications: the brushless dc motor, the permanent magnet synchronous motor, and the induction motor. The fundamental finding was that, in general, the primary performance issues were energy efficiency and thermal dissipation (rotor heating). In terms of all other issues, the three motor types were found to compare quite equally. Among the design changes made to the test stand since the last progress report is the addition of more mounting holes in the side beams. These additional holes allow the movable end beam to be attached in a greater number of positions than previously. With this change the movable end beam can move from full forward to full back in three inch increments. Specific mathematical details on the approach that have been employed for health monitoring and fault management (HMFM) have been reported previously. This approach is based on and adaptive Kalman filter strategy. In general, a bank of filters can be implemented for each primary fault type. Presently under consideration for the brushless dc machine are the following faults: armature winding open-circuits, armature winding short-circuits (phase-to-phase and phase-to-ground), bearing degradation, and rotor flux weakening. The mechanically oriented experiments include transient loading experiments, transverse loading experiment, friction experiment, motor performance experiment, and HMFM experiment. Haskew, Tim A. and Wander, John Unspecified Center...
Author: Jagadish Janardhan
Publisher:
ISBN:
Category : Actuators
Languages : en
Pages : 986
Get Book Here
Book Description
Electromechanical actuators are highly complex non-linear devices that cannot be accurately modeled using only analytical formulations derived from first principles. When the application demands high model accuracy with a wide parametric range (and criteria) plus the need to take manufacturing/assembly variations associated with the asbuilt actuator into account, an empirical model based on extensive testing across the entire operating domain is the recommended approach. Since testing is an expensive, time consuming and laborious process, it is the aim of this research to determine efficient test methodologies (experimental designs) that would obtain the maximum information about actuator performance by means of a minimal number of tests. Current test standards are primarily designed to arrive at the actuator specifications by carrying out tests at either a single or a very limited set of test points. The results thus obtained are typically not valid across the entire operating domain of the actuator. Also these tests are performed for a very small set (one or two) of criteria. Furthermore most of this testing is conducted in terms of just one (occasionally two) control variables. As a result the full capability of the actuator is poorly represented. The research presented here addresses these limitations. To achieve the objective, the steps followed in this research are -- a) define a set of actuator performance criteria for testing, b) construct a test bed for actuator testing, c) develop a framework for testing actuators, d) conduct tests by applying principles from Design of Experiments, e) apply statistical techniques to identify empirical models and develop efficient experimental designs, and f) graphically present the actual capabilities of the actuator using performance maps. A commercially available permanent magnet synchronous motor-geartrain combination was chosen as the test actuator. This actuator has a nominal/peak rating of 43/86 lb-ft torque and 30/100 RPM speed. The criteria considered for characterizing the actuator's operational capability includes noise, vibration, efficiency, current consumption, torque ripple, velocity ripple, backdriveability, and temperature. Control variables affecting the performance criteria were identified. Measurement of performance over the entire operating range of actuator requires that the actuator be operated at specific levels of these control variables and the concerned performance criteria be measured. Therefore to perform these actuator tests, a modular test bed was constructed. The test bed consists of an actuator loading mechanism (in the form of a magnetic particle brake or a geartrain-motor combination), an array of sensors, amplifiers, a signal conditioning unit, data acquisition modules, motion controller, and transformer. The measured sensor data is filtered through the signal conditioning unit (to remove noise) and digitized using the data acquisition modules. Statistical techniques were employed to process the sensor data and for each criterion, an empirical model relating the criteria to its control variables was determined. Model adequacy checks were carried out to ensure that the model did not violate important statistical assumptions and that it adequately represented the relationship between the input control variables and the output response (performance criteria). These models were used to generate performance maps for each criteria. Based on a predetermined set of run sizes, for each empirical model, alternate experimental designs were determined. Efficient experiment designs were identified by metrics such as -- Gefficiency, maximum prediction variance and average prediction variance. Besides the obvious advantage of arriving at complete and accurate performance profiles for the actuator undergoing tests (with minimal testing), the methodology could be applied to other actuators of a similar family. We might consider the methodology to be a subset of the general concept of metrology; i.e., the determination of as-built parameters vs. as designed parameters. Simplification techniques were applied to these models to remove unwanted model terms.
