A Guide to Modeling Thermoplastic Composite Manufacturing Processes

A Guide to Modeling Thermoplastic Composite Manufacturing Processes PDF Author: Corey Lynam, P. Eng.,
Publisher: DEStech Publications, Inc
ISBN: 1605950424
Category : Technology & Engineering
Languages : en
Pages : 102

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Book Description
Models and experiments for faster, less expensive manufacture of thermoplastic partsFocused on simulating thermal defects in thermoplasticsTechniques for better molds, tooling and equipment Book explains methods and coding to create FEM-based models to optimize process variables and predict dimensional distortions during the manufacture of thermoplastic matrix composite parts. After investigating defects, such as spring-in, caused by thermal inconsistencies during manufacture, the text offers a step-by-step approach to simulating and predicting the magnitude of distortion via readily available FE codes. Models are validated by testing using the example of a multi-staged roll-formed continuous thermoplastic woven laminate, which can be readily extended to a variety of mold geometries. Information in this book is intended to reduce the need for costly and time-consuming re-tooling in thermoplastic parts design.

A Guide to Modeling Thermoplastic Composite Manufacturing Processes

A Guide to Modeling Thermoplastic Composite Manufacturing Processes PDF Author: Corey Lynam, P. Eng.,
Publisher: DEStech Publications, Inc
ISBN: 1605950424
Category : Technology & Engineering
Languages : en
Pages : 102

Get Book Here

Book Description
Models and experiments for faster, less expensive manufacture of thermoplastic partsFocused on simulating thermal defects in thermoplasticsTechniques for better molds, tooling and equipment Book explains methods and coding to create FEM-based models to optimize process variables and predict dimensional distortions during the manufacture of thermoplastic matrix composite parts. After investigating defects, such as spring-in, caused by thermal inconsistencies during manufacture, the text offers a step-by-step approach to simulating and predicting the magnitude of distortion via readily available FE codes. Models are validated by testing using the example of a multi-staged roll-formed continuous thermoplastic woven laminate, which can be readily extended to a variety of mold geometries. Information in this book is intended to reduce the need for costly and time-consuming re-tooling in thermoplastic parts design.

Process Modeling in Composites Manufacturing

Process Modeling in Composites Manufacturing PDF Author: Suresh G. Advani
Publisher: CRC Press
ISBN: 1466580569
Category : Technology & Engineering
Languages : en
Pages : 628

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Book Description
There is a wealth of literature on modeling and simulation of polymer composite manufacturing processes. However, existing books neglect to provide a systematic explanation of how to formulate and apply science-based models in polymer composite manufacturing processes. Process Modeling in Composites Manufacturing, Second Edition provides tangible m

Thermoplastic Aromatic Polymer Composites

Thermoplastic Aromatic Polymer Composites PDF Author: Frederic Neil Cogswell
Publisher: Elsevier
ISBN: 1483164764
Category : Technology & Engineering
Languages : en
Pages : 288

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Book Description
Thermoplastic Aromatic Polymer Composites: A Study of the Structure, Processing and Properties of Carbon Fibre Reinforced Polyetheretherketone and Related Materials deals with the field of thermoplastic composite materials through a study of carbon fiber reinforced polyetheretherketone. The book is composed of twelve chapters. The first four chapters are an introduction and basic learning of thermoplastic composite materials. These chapters include discussions on the components of thermoplastics, product forms, and the microstructure of aromatic polymer composites. The processing and manufacturing technology, including the fundamental operations, control, and the wide implications of manufacturing the composite material, are analyzed. The service performance structure of three interactions, namely, material, design, and processing, are illustrated. The strength of thermoplastic composites is then considered through an analysis of both shear and extensions with elastic modulus, but in the case of material strength, the differences between tension and compression properties should be taken into account. The book also notes that the durability, temperature sensitivity, and environmental resistance should likewise be regarded for a structural composite to have practical value and satisfactory performance. Lastly, the text explains that the numerous applications of thermoplastic structural composites, such as in medicine, aviation, marine and space technology, automotive, and industrial machinery, are all important and a rigorous evaluation is therefore necessary. The book finally suggests that the research into the future developments in the thermoplastic structural composites and the trend toward new design strategies and processing technology are important in optimizing the composite's great potential. Industrial researchers in the field of chemistry and polymer composites, students, and academicians interested in the design and application of polymer composites will find this book relevant.

Composites Manufacturing

Composites Manufacturing PDF Author: Sanjay Mazumdar
Publisher: CRC Press
ISBN: 1420041983
Category : Technology & Engineering
Languages : en
Pages : 417

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Book Description
More and more companies manufacture reinforced composite products. To meet the market need, researchers and industries are developing manufacturing methods without a reference that thoroughly covers the manufacturing guidelines. Composites Manufacturing: Materials, Product, and Process Engineering fills this void. The author presents a fundamental

Handbook of Composites

Handbook of Composites PDF Author: S.T. Peters
Publisher: Springer Science & Business Media
ISBN: 1461563895
Category : Technology & Engineering
Languages : en
Pages : 1135

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Book Description
Today, fiber reinforced composites are in use • properties of different component (fiber, in a variety of structures, ranging from space matrix, filler) materials; craft and aircraft to buildings and bridges. • manufacturing techniques; This wide use of composites has been facili • analysis and design; tated by the introduction of new materials, • testing; improvements in manufacturing processes • mechanically fastened and bonded joints; and developments of new analytical and test • repair; ing methods. Unfortunately, information on • damage tolerance; these topics is scattered in journal articles, in • environmental effects; conference and symposium proceedings, in and disposal; • health, safety, reuse, workshop notes, and in government and com • applications in: pany reports. This proliferation of the source - aircraft and spacecraft; material, coupled with the fact that some of - land transportation; the relevant publications are hard to find or - marine environments; are restricted, makes it difficult to identify and - biotechnology; obtain the up-to-date knowledge needed to - construction and infrastructure; utilize composites to their full advantage. - sporting goods. This book intends to overcome these diffi Each chapter, written by a recognized expert, culties by presenting, in a single volume, is self-contained, and contains many of the many of the recent advances in the field of 'state-of-the-art' techniques reqUired for prac composite materials. The main focus of this tical applications of composites.

Manufacturing Techniques for Polymer Matrix Composites (PMCs)

Manufacturing Techniques for Polymer Matrix Composites (PMCs) PDF Author: Suresh G Advani
Publisher: Elsevier
ISBN: 0857096257
Category : Technology & Engineering
Languages : en
Pages : 512

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Book Description
Polymer matrix composites are used extensively across a wide range of industries, making the design and development of effective manufacturing processes of great importance. Manufacturing techniques for polymer matrix composites (PMCs) provides an authoritative review of the different technologies employed in the manufacture of this class of composite.Following an introduction to composites and manufacturing processes, part one reviews the manufacturing of short fiber and nanoparticle based polymer matrix composites, with injection and compression molding examined in depth. Thermoplastic processing is the focus of part two. Sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles are investigated. Part three reviews thermoset processing. A survey of resin transfer molding follows, including vacuum-assisted and compression resin transfer molding. The pultrusion process is then considered, before the book concludes with an investigation into autoclave and out-of-autoclave curing processes in polymer matrix composites.With its distinguished editors and international team of expert contributors, Manufacturing techniques for polymer matrix composites (PMCs) is an essential guide for engineers and scientists working in the field of polymer matrix composites. - Provides an authoritative review of the different technologies employed in the manufacture of polymer matrix composites - Reviews the manufacturing of short fiber and nanoparticle-based polymer matrix composites, with injection and compression molding examined in depth - Examines thermoplastic processing, sheet forming, fabric thermostamping, filament winding and continuous fiber reinforced profiles

Manufacturing Processes for Advanced Composites

Manufacturing Processes for Advanced Composites PDF Author: Flake C Campbell Jr
Publisher: Elsevier
ISBN: 0080510981
Category : Technology & Engineering
Languages : en
Pages : 533

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Book Description
• One of very few books available to cover this subject area. • A practical book with a wealth of detail.This book covers the major manufacturing processes for polymer matrix composites with an emphasis on continuous fibre-reinforced composites. It covers the major fabrication processes in detail.Very few books cover the details of fabrication and assembly processes for composites. This book is intended for the engineer who wants to learn more about composite processing: any one with some experience in composites should be able to read it. The author, who has 34 years experience in the aerospace industry, has intentionally left out mathematical models for processes so the book will be readable by the general engineer. It differs from other books on composites manufacturing in focussing almost solely on manufacturing processes, while not attempting to cover materials, test methods, mechanical properties and other areas of composites.

Composite Sheet Forming

Composite Sheet Forming PDF Author: D. Bhattacharyya
Publisher: Elsevier
ISBN: 0080529593
Category : Science
Languages : en
Pages : 549

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Book Description
Sheet forming is the most common process used in metal forming and is therefore constantly being adapted or modified to suit the needs of forming composite sheets. Due to the increasing availability of various types of fibre reinforced polymeric sheets, especially with thermoplastic matrices, the scope of use of such materials is rapidly expanding in the automobile, building, sports and other manufacturing industries beyond the traditional areas of aerospace and aircraft applications. This book contains twelve chapters and attempts to cover different aspects of sheet forming including both thermoplastic and thermosetting materials. In view of the expanded role of fibre reinforced composite sheets in the industry, the book also describes some non-traditional applications, processes and analytical techniques involving such materials.The first chapter is a brief introduction to the principles of sheet metal forming. The next two chapters introduce the various forms of materials, manufacturing techniques and the fundamentals of computer simulation. Chapter 4 describes the different aspects of thermoforming of continuous fibre reinforced thermoplastics and the following chapter studies the shear and frictional behaviour of composite sheets during forming. Chapter 6 explores the possibility of applying the grid strain analysis method in continuous fibre reinforced polymeric sheets. The next two chapters address fundamental concepts and recent developments in finite element modelling and rheology. Chapter 9 introduces the theory of bending of thermoplastic composite sheets and shows a novel way of determining both longitudinal and transverse viscosities through vee-bend tests. A significant expansion in the usage of composite materials is taking place in biomedical areas. Chapter 10 discusses the thermoforming of knitted fabric reinforced thermoplastics for load bearing and anisotropic bio-implants. The final chapter introduces roll forming, a commonly used rapid manufacturing process for sheet metals, and discusses the possibility of applying it economically for continuous reinforced thermoplastic sheets.

Heat Transfer in Polymer Composite Materials

Heat Transfer in Polymer Composite Materials PDF Author: Nicolas Boyard
Publisher: John Wiley & Sons
ISBN: 1848217617
Category : Science
Languages : en
Pages : 464

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Book Description
This book addresses general information, good practices and examples about thermo-physical properties, thermo-kinetic and thermo-mechanical couplings, instrumentation in thermal science, thermal optimization and infrared radiation.

Polypropylene Handbook

Polypropylene Handbook PDF Author: József Karger-Kocsis
Publisher: Springer
ISBN: 3030129039
Category : Technology & Engineering
Languages : en
Pages : 648

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Book Description
This book extensively reviews Polypropylene (PP), the second most widely produced thermoplastic material, having been produced for over 60 years. Its synthesis, processing and application are still accompanied by vigorous R&D developments because the properties of PP are at the borderline between those of commodity and engineering thermoplastics. Readers are introduced to various tacticities and polymorphs of PP, and their effects on structural properties. Further, the book addresses the control of optical properties using nucleants, provides strategies for overcoming the limited cold/impact resistance of PP, examines in detail the effects of recycling, and presents guidelines for the property modification of PPs through foaming, filling and reinforcing with respect to target applications. Special attention is paid to descriptions and models of properties as a function of morphological variables. Last but not least, the book suggests potential practical applications of PP-based systems, especially in the packaging, appliances, building/construction, textile and automotive sectors. Each chapter, written by internationally respected scientists, reflects the current state-of-art in the respective field and offers a vital source of information for students, researchers and engineers interested in the morphology, properties, testing and modeling of PP and PP-based systems. The content is indispensable to the appropriate application of PPs and related composites.