Thermal Conductivity and Sintering Behavior of Advanced Thermal Barrier Coatings PDF Download
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Languages : en
Pages : 18
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Book Description
Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18
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Book Description
Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
The Center for Thermal Spray Research (CTSR) at Stony Brook University in partnership with its industrial Consortium for Thermal Spray Technology is investigating science and technology related to advanced metallic alloy bond coats and ceramic thermal barrier coatings for applications in the hot section of gasified coal-based high hydrogen turbine power systems. In conjunction with our OEM partners (GE and Siemens) and through strategic partnership with Oak Ridge National Laboratory (ORNL) (materials degradation group and high temperature materials laboratory), a systems approach, considering all components of the TBC (multilayer ceramic top coat, metallic bond coat & superalloy substrate) is being taken during multi-layered coating design, process development and subsequent environmental testing. Recent advances in process science and advanced in situ thermal spray coating property measurement enabled within CTSR has been incorporated for full-field enhancement of coating and process reliability. The development of bond coat processing during this program explored various aspects of processing and microstructure and linked them to performance. The determination of the bond coat material was carried out during the initial stages of the program. Based on tests conducted both at Stony Brook University as well as those carried out at ORNL it was determined that the NiCoCrAlYHfSi (Amdry) bond coats had considerable benefits over NiCoCrAlY bond coats. Since the studies were also conducted at different cycling frequencies, thereby addressing an associated need for performance under different loading conditions, the Amdry bond coat was selected as the material of choice going forward in the program. With initial investigations focused on the fabrication of HVOF bond coats and the performance of TBC under furnace cycle tests, several processing strategies were developed. Two-layered HVOF bond coats were developed to render optimal balance of density and surface roughness and resulted in improved TBC lifetimes. Processing based approaches of identifying optimal processing regimes deploying advanced in-situ coating property measurements and in-flight diagnostic tools were used to develop process maps for bond coats. Having established a framework for the bond coat processing using the HVOF process, effort were channeled towards fabrication of APS and VPS bond coats with the same material composition. Comparative evaluation of the three deposition processes with regard to their microstrcuture, surface profiles and TBC performance were carried out and provided valuable insights into factors that require concurrent consideration for the development of bond coats for advanced TBC systems. Over the course of this program several advancements were made on the development of durable thermal barrier coatings. Process optimization techniques were utilized to identify processing regimes for both conventional YSZ as well as other TBC compositions such as Gadolinium Zirconate and other Co-doped materials. Measurement of critical properties for these formed the initial stages of the program to identify potential challenges in their implementation as part of a TBC system. High temperature thermal conductivity measurements as well as sintering behavior of both YSZ and GDZ coatings were evaluated as part of initial efforts to undersand the influence of processing on coating properties. By effectively linking fundamental coating properties of fracture toughness and elastic modulus to the cyclic performance of 6 DE-FE0004771, Final Report, April 2015: Stony Brook University coatings, a durability strategy for APS YSZ coatings was developed. In order to meet the goals of fabricating a multimaterial TBC system further research was carried out on the development of a gradient thermal conductivity model and the evaluation of sintering behavior of multimaterial coatings. Layer optimization for desired properties in the multimaterial TBC was achieved by a ...
Author: Hongbo Guo
Publisher: Woodhead Publishing
ISBN: 0128190280
Category : Science
Languages : en
Pages : 490
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Book Description
Thermal Barrier Coatings, Second Edition plays a critical role in counteracting the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine and aero-engines. This updated edition reviews recent advances in the processing and performance of thermal barrier coatings, as well as their failure mechanisms. Novel technologies for the manufacturing of thermal barrier coatings (TBCs) such as plasma spray-physical vapor deposition and suspension plasma spray, are covered, as well as severe degradation of TBCs caused by CMAS attack. In addition to discussions of new materials and technologies, an outlook about next generation TBCs, including T/EBCs is discussed.This edition will provide the fundamental science and engineering of thermal barrier coatings for researchers in the field of TBCs, as well as students looking for a tutorial. Includes coverage of emerging materials, such as rare-earth doped ceramics Presents the latest on plasma spray-physical vapor deposition and suspension (solution precursor) Discusses the degradation of TBCs caused by CMAS attack and its protection Looks at thermally environmental barrier coatings, interdiffusion and diffusion barrier
Author: ACerS (American Ceramics Society, The)
Publisher: John Wiley & Sons
ISBN: 9780470526248
Category : Technology & Engineering
Languages : en
Pages : 628
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Book Description
This edition of the Progress in Ceramic Technology series compiles articles published on thermal barrier coatings (TBCs) by The American Ceramic Society (ACerS). It collects in one resource the current research papers on materials-related aspects of thermal barrier coatings and associated technologies. Logically organized and carefully selected, the papers in this edition divide into six categories: Applications Material Improvements and Novel Compositions Developments in Processing Mechanical Properties Thermal Properties Citations follow each title in the table of contents, making this a key resource for professionals and academia.
Author: Nasa Technical Reports Server (Ntrs)
Publisher: BiblioGov
ISBN: 9781289264697
Category :
Languages : en
Pages : 22
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Book Description
The development of low conductivity and high temperature capable thermal barrier coatings requires advanced testing techniques that can accurately and effectively evaluate coating thermal conductivity under future high-performance and low-emission engine heat-flux conditions. In this paper, a unique steady-state CO2 laser (wavelength 10.6 microns) heat-flux approach is described for determining the thermal conductivity and conductivity deduced cyclic durability of ceramic thermal and environmental barrier coating systems at very high temperatures (up to 1700 C) under large thermal gradients. The thermal conductivity behavior of advanced thermal and environmental barrier coatings for metallic and Si-based ceramic matrix composite (CMC) component applications has also been investigated using the laser conductivity approach. The relationships between the lattice and radiation conductivities as a function of heat flux and thermal gradient at high temperatures have been examined for the ceramic coating systems. The steady-state laser heat-flux conductivity approach has been demonstrated as a viable means for the development and life prediction of advanced thermal barrier coatings for future turbine engine applications.
Author: ACerS (American Ceramics Society, The)
Publisher: John Wiley & Sons
ISBN: 0470408383
Category : Technology & Engineering
Languages : en
Pages : 642
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Book Description
This edition of the Progress in Ceramic Technology series compiles articles published on thermal barrier coatings (TBCs) by The American Ceramic Society (ACerS). It collects in one resource the current research papers on materials-related aspects of thermal barrier coatings and associated technologies. Logically organized and carefully selected, the papers in this edition divide into six categories: Applications Material Improvements and Novel Compositions Developments in Processing Mechanical Properties Thermal Properties Citations follow each title in the table of contents, making this a key resource for professionals and academia.
Author: Hsin Wang
Publisher: DEStech Publications, Inc
ISBN: 9781932078343
Category : Science
Languages : en
Pages : 690
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Book Description
In additional to traditional topics such as thermal insulation, instrumentation and standards, the conference highlighted research in carbon nanotubes, nanomaterials, novel thin films, thermoelectric and composites.
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
ISBN: 9781721662326
Category :
Languages : en
Pages : 32
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Book Description
The development of low conductivity and high temperature capable thermal barrier coatings requires advanced testing techniques that can accurately and effectively evaluate coating thermal conductivity under future high-performance and low-emission engine heat-flux conditions. In this paper, a unique steady-state CO2 laser (wavelength 10.6 microns) heat-flux approach is described for determining the thermal conductivity and conductivity deduced cyclic durability of ceramic thermal and environmental barrier coating systems at very high temperatures (up to 1700 C) under large thermal gradients. The thermal conductivity behavior of advanced thermal and environmental barrier coatings for metallic and Si-based ceramic matrix composite (CMC) component applications has also been investigated using the laser conductivity approach. The relationships between the lattice and radiation conductivities as a function of heat flux and thermal gradient at high temperatures have been examined for the ceramic coating systems. The steady-state laser heat-flux conductivity approach has been demonstrated as a viable means for the development and life prediction of advanced thermal barrier coatings for future turbine engine applications. Zhu, Dong-Ming and Miller, Robert A. Glenn Research Center NASA/TM-2004-213040, E-14474, ARL-TR-3262
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
ISBN: 9781721510306
Category :
Languages : en
Pages : 28
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Book Description
Thermal barrier and environmental barrier coatings (TBCs and EBCs) will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability of the ceramic matrix composite (CMC) engine components in harsh combustion environments. In order to develop high performance, robust coating systems for effective thermal and environmental protection of the engine components, appropriate test approaches for evaluating the critical coating properties must be established. In this paper, a laser high-heat-flux, thermal gradient approach for testing the coatings will be described. Thermal cyclic behavior of plasma-sprayed coating systems, consisting of ZrO2-8wt%Y2O3 thermal barrier and NASA Enabling Propulsion Materials (EPM) Program developed mullite+BSAS/Si type environmental barrier coatings on SiC/SiC ceramic matrix composites, was investigated under thermal gradients using the laser heat-flux rig in conjunction with the furnace thermal cyclic tests in water-vapor environments. The coating sintering and interface damage were assessed by monitoring the real-time thermal conductivity changes during the laser heat-flux tests and by examining the microstructural changes after the tests. The coating failure mechanisms are discussed based on the cyclic test results and are correlated to the sintering, creep, and thermal stress behavior under simulated engine temperature and heat flux conditions. Zhu, Dongming and Lee, Kang N. and Miller, Robert A. Glenn Research Center NASA/TM-2002-211593, NAS 1.15:211593, E-13377, GT-2002-30632
Author: Karim E. Ahmed
Publisher:
ISBN:
Category : Engineering
Languages : en
Pages :
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Book Description
ABSTRACT: The development of robust thermal barrier coating (TBC) systems is crucial in many high-temperature applications. The performance of a TBC system is significantly limited by microstructural evolution mechanisms, such as sintering at elevated temperatures. Sintering reduces the porosity of TBC and makes it denser which eventually increases the thermal conductivity and reduces the strain compliance of TBC. Understanding how sintering proceeds in TBC systems is thus important in improving the design of such systems. An elaborate phase field model was developed in order to understand the sintering behavior of columnar TBC structure. The model takes into account different sintering mechanisms, such as volume diffusion, grain boundary diffusion, surface diffusion, and grain boundary migration, coupled with elastic strain arising from the thermal expansion mismatch in thermal barrier coating system. Direct relations between model parameters and material properties were established. Such relations facilitate quantitative studies of the sintering process in any material of interest. The model successfully demonstrates a strong dependence of the sintering process in TBC on the initial morphology and dimensions of coatings, strain, and temperature.
