The Influence of Film Cooling and Inlet Temperature Profile on Heat Transfer for the Vane Row of a 1-1/2 Stage Transonic High-pressure Turbine PDF Download
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Author: Harika Senem Kahveci
Publisher:
ISBN:
Category :
Languages : en
Pages : 269
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Book Description
Abstract: The goal of this research was to establish an extensive database for typical engine hardware with a film-cooled first stage vane, which represents the foundation for future turbomachinery film cooling modeling and component heat transfer studies. Until this time, such a database was not available within the gas turbine industry. Accordingly, the study focuses on determination of the local heat flux for the airfoil and endwall surfaces of the vane row of a fully-cooled turbine stage. The measurements were performed at the Ohio State University Gas Turbine Laboratory using the Turbine Test Facility. The full-scale rotating 1 and 1/2 turbine stage is operated at the proper corrected engine design conditions: Flow Function (FF), corrected speed, stage Pressure Ratio (PR), and temperature ratios of gas to wall and gas to coolant. The primary measurements of temperature, pressure, and heat flux are repeated for different vane inlet temperature profiles and different vane cooling flows to establish an understanding of the influence of film cooling on local heat transfer. Double-sided Kapton heat-flux gauges are used for heat-flux measurements at different span locations along the airfoil surfaces and along the inner endwall. The cooling scheme consists of numerous cooling holes located on the endwalls, at the airfoil leading edge, on the airfoil pressure and suction surfaces, and at the trailing edge, resulting in a fully cooled first stage vane. The unique film-cooled endwall heat transfer data demonstrated in contour plots reveals insight to the complex flow behavior that is dominant in this region, which becomes even more complicated with the addition of coolant. Varying profile shapes resulted in significant heat transfer variations in a growing fashion towards the trailing edge region, which increased in magnitude when there is no coolant supply. The largest cooling effect is observed on 5% span pressure surface and at the inner endwall region. Heat transfer decreases from tip towards hub with addition of cooling. However, a similar decrease is not observed at the inner endwall region by doing so, which suggests excess coolant once beyond an optimum blowing ratio. Cooling flow rate and temperature profile shape affect the distributions on the airfoil surface very similarly, the latter observed more clearly at the endwall region. The vane outer cooling effect is comparable to the combined coolant effect at all surfaces, while no impact of purge flow is observed. Aligning the hot streaks with the vane leading edge lowered heat transfer compared to mid-passage alignment at the mid-span suction surface and through the endwall passage, and increased it at the endwall exit, while the pressure surface is found to be insensitive to this switch. Comparison with a previous research program with the un-cooled version of the vane gave good agreement on the pressure surface and at the endwall, but significantly lower heat transfer on the suction surface due to ingestion of the hot flow through the cooling holes when there is no cooling.
Author: Harika Senem Kahveci
Publisher:
ISBN:
Category :
Languages : en
Pages : 269
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Book Description
Abstract: The goal of this research was to establish an extensive database for typical engine hardware with a film-cooled first stage vane, which represents the foundation for future turbomachinery film cooling modeling and component heat transfer studies. Until this time, such a database was not available within the gas turbine industry. Accordingly, the study focuses on determination of the local heat flux for the airfoil and endwall surfaces of the vane row of a fully-cooled turbine stage. The measurements were performed at the Ohio State University Gas Turbine Laboratory using the Turbine Test Facility. The full-scale rotating 1 and 1/2 turbine stage is operated at the proper corrected engine design conditions: Flow Function (FF), corrected speed, stage Pressure Ratio (PR), and temperature ratios of gas to wall and gas to coolant. The primary measurements of temperature, pressure, and heat flux are repeated for different vane inlet temperature profiles and different vane cooling flows to establish an understanding of the influence of film cooling on local heat transfer. Double-sided Kapton heat-flux gauges are used for heat-flux measurements at different span locations along the airfoil surfaces and along the inner endwall. The cooling scheme consists of numerous cooling holes located on the endwalls, at the airfoil leading edge, on the airfoil pressure and suction surfaces, and at the trailing edge, resulting in a fully cooled first stage vane. The unique film-cooled endwall heat transfer data demonstrated in contour plots reveals insight to the complex flow behavior that is dominant in this region, which becomes even more complicated with the addition of coolant. Varying profile shapes resulted in significant heat transfer variations in a growing fashion towards the trailing edge region, which increased in magnitude when there is no coolant supply. The largest cooling effect is observed on 5% span pressure surface and at the inner endwall region. Heat transfer decreases from tip towards hub with addition of cooling. However, a similar decrease is not observed at the inner endwall region by doing so, which suggests excess coolant once beyond an optimum blowing ratio. Cooling flow rate and temperature profile shape affect the distributions on the airfoil surface very similarly, the latter observed more clearly at the endwall region. The vane outer cooling effect is comparable to the combined coolant effect at all surfaces, while no impact of purge flow is observed. Aligning the hot streaks with the vane leading edge lowered heat transfer compared to mid-passage alignment at the mid-span suction surface and through the endwall passage, and increased it at the endwall exit, while the pressure surface is found to be insensitive to this switch. Comparison with a previous research program with the un-cooled version of the vane gave good agreement on the pressure surface and at the endwall, but significantly lower heat transfer on the suction surface due to ingestion of the hot flow through the cooling holes when there is no cooling.
Author: Randall Melson Mathison
Publisher:
ISBN:
Category : Gas-turbines
Languages : en
Pages : 370
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Book Description
Abstract: As the demand for greater efficiency and reduced specific fuel consumption from gas turbine engines continues to increase, design tools must be improved to better handle complicated flow features such as vane inlet temperature distortions, film cooling, and disk purge flow. In order to understand the physics behind these features, a new generation of turbine experiments is needed to investigate these features of interest for a realistic environment. This dissertation presents for the first time measurements and analysis of the flow features of a high-pressure one and one-half stage turbine operating at design corrected conditions with vane and purge cooling as well as vane inlet temperature profile variation. It utilizes variation of cooling flow rates from independent circuits through the same geometry to identify the regions of cooling influence on the downstream blade row. The vane outer cooling circuit, which supplies the film cooling on the outer endwall of the vane and the trailing edge injection from the vane, has the largest influence on temperature and heat-flux levels for the uncooled blade. Purge cooling has a more localized effect, but it does reduce the Stanton Number deduced for the blade platform and on the pressure and suction surfaces of the blade airfoil. Flow from the vane inner cooling circuit is distributed through film cooling holes across the vane airfoil surface and inner endwall, and its injection is entirely designed with vane cooling in mind. As such, it only has a small influence on the temperature and heat-flux observed for the downstream blade row. In effect, the combined influence of these three cooling circuits can be observed for every instrumented surface of the blade. The influence of cooling on the pressure surface of the uncooled blade is much smaller than on the suction surface, but a local area of influence can be observed near the platform. This is also the first experimental program to investigate the influence of vane inlet temperature profile on a cooled turbine operating at design corrected conditions. The vane inlet temperature profile has a substantial effect on the temperature measured at the blade leading edge and the Stanton Numbers deduced for the uncooled blade airfoil. While the temperature profile is slightly reshaped passing through the vane, a radial or hot streak profile introduced at the vane inlet can still be clearly measured at the blade. Hot streak magnitude and alignment also influence the blade temperature and heat-flux measurements. A concurrent effort to predict the blade leading edge and platform temperatures for the uncooled portions of this experiment using the commercial code FINE/Turbo is also presented. This investigation is not intended as a detailed computational study but as a check of current code implementation practices and a sanity check on the data. The best predictions are generated using isothermal wall boundary conditions with the nonlinear harmonic method. This is a novel prediction type that could only be performed using a development version of FINE/Turbo.
Author: Herbert J. Gladden
Publisher:
ISBN:
Category : Turbines
Languages : en
Pages : 34
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Book Description
Author: James W. Gauntner
Publisher:
ISBN:
Category : Gas-turbines
Languages : en
Pages : 22
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Book Description
Author: Je-Chin Han
Publisher: CRC Press
ISBN: 1439855684
Category : Science
Languages : en
Pages : 892
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Book Description
A comprehensive reference for engineers and researchers, Gas Turbine Heat Transfer and Cooling Technology, Second Edition has been completely revised and updated to reflect advances in the field made during the past ten years. The second edition retains the format that made the first edition so popular and adds new information mainly based on selected published papers in the open literature. See What’s New in the Second Edition: State-of-the-art cooling technologies such as advanced turbine blade film cooling and internal cooling Modern experimental methods for gas turbine heat transfer and cooling research Advanced computational models for gas turbine heat transfer and cooling performance predictions Suggestions for future research in this critical technology The book discusses the need for turbine cooling, gas turbine heat-transfer problems, and cooling methodology and covers turbine rotor and stator heat-transfer issues, including endwall and blade tip regions under engine conditions, as well as under simulated engine conditions. It then examines turbine rotor and stator blade film cooling and discusses the unsteady high free-stream turbulence effect on simulated cascade airfoils. From here, the book explores impingement cooling, rib-turbulent cooling, pin-fin cooling, and compound and new cooling techniques. It also highlights the effect of rotation on rotor coolant passage heat transfer. Coverage of experimental methods includes heat-transfer and mass-transfer techniques, liquid crystal thermography, optical techniques, as well as flow and thermal measurement techniques. The book concludes with discussions of governing equations and turbulence models and their applications for predicting turbine blade heat transfer and film cooling, and turbine blade internal cooling.
Author: William Robb Stewart
Publisher:
ISBN:
Category :
Languages : en
Pages : 244
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Book Description
The efficiency of natural gas turbines is directly linked to the turbine inlet temperature, or the combustor exit temperature. Further increasing the turbine inlet temperature damages the turbine components and limits their durability. Advances in turbine vane cooling schemes protect the turbine components. This thesis studies the conjugate effects of internal cooling, film cooling and thermal barrier coatings (TBC) on turbine vane metal temperatures. Two-dimensional thermal profiles were experimentally measured downstream of a single row of film cooling holes on both an adiabatic and a matched Biot number model turbine vane. The measurements were taken as a comparison to computational simulations of the same model and flow conditions. To improve computational models of the evolution of a film cooling jet as it propagates downstream, the thermal field above the vane, not just the footprint on the vane surface must be analyzed. This study expands these data to include 2-D thermal fields above the vane at 0, 5 and 10 hole diameters downstream of the film cooling holes. In each case the computational jets remained colder than the experimental jets because they did not disperse into the mainstream as quickly. Finally, in comparing results above adiabatic and matched Biot number models, these thermal field measurements allow for an accurate analysis of whether or not the adiabatic wall temperature was a reasonable estimate of the driving temperature for heat transfer. In some cases the adiabatic wall temperature did give a good indication of the driving temperature for heat transfer while in other cases it did not. Previous tests simulating the effects of TBC on an internally and film cooled model turbine vane showed that the insulating effects of TBC dominate over variations in film cooling geometry and blowing ratio. In this study overall and external effectiveness were measured using a matched Biot number model vane simulating a TBC of thickness 0.6d, where d is the film cooing hole diameter. This new model was a 35% reduction in thermal resistance from previous tests. Overall effectiveness measurements were taken for an internal cooling only configuration, as well as for three rows of showerhead holes with a single row of holes on the pressure side of the vane. This pressure side row of holes was tested both as round holes and as round holes embedded in a realistic trench with a depth of 0.6 hole diameters. Even in the case of this thinner TBC, the insulating effects dominate over film cooling. In addition, using measurements of the convective heat transfer coefficient above the vane surface, and the thermal conductivities of the vane wall and simulated TBC material, a prediction technique of the overall effectiveness with TBC was evaluated.
Author:
Publisher:
ISBN:
Category : Aeronautics
Languages : en
Pages : 702
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Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
ISBN: 9781723439759
Category :
Languages : en
Pages : 178
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Book Description
The progress under contract NAS3-24619 toward the goal of establishing a relevant data base for use in improving the predictive design capabilities for external heat transfer to turbine vanes, including the effect of downstream film cooling with and without leading edge showerhead film cooling. Experimental measurements were made in a two-dimensional cascade previously used to obtain vane surface heat transfer distributions on nonfilm cooled airfoils under contract NAS3-22761 and leading edge showerhead film cooled airfoils under contract NAS3-23695. The principal independent parameters (Mach number, Reynolds number, turbulence, wall-to-gas temperature ratio, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio) were maintained over ranges consistent with actual engine conditions and the test matrix was structured to provide an assessment of the independent influence of parameters of interest, namely, exit Mach number, exit Reynolds number, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio. Data provide a data base for downstream film cooled turbine vanes and extends the data bases generated in the two previous studies. The vane external heat transfer obtained indicate that considerable cooling benefits can be achieved by utilizing downstream film cooling. The data obtained and presented illustrate the interaction of the variables and should provide the airfoil designer and computational analyst the information required to improve heat transfer design capabilities for film cooled turbine airfoils. Hylton, L. D. and Nirmalan, V. and Sultanian, B. K. and Kaufman, R. M. Unspecified Center EQUIPMENT SPECIFICATIONS; FILM COOLING; HEAT TRANSFER; LEADING EDGES; STRUCTURAL DESIGN; VANES; AIRCRAFT ENGINES; CASCADE FLOW; DATA PROCESSING; GAS TURBINES; HIGH TEMPERATURE; PARAMETERIZATION; TWO DIMENSIONAL FLOW...
Author: Jonathan R. Mason
Publisher:
ISBN:
Category : Heat
Languages : en
Pages : 236
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Book Description
Author: Ahmad Mahmoud Alameldin
Publisher:
ISBN:
Category : Aircraft gas-turbines
Languages : en
Pages : 144
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Book Description
Abstract: Gas turbines are a major contributor to world power generation with applications ranging from electricity production to aircrafts propulsion. Their efficiency is subject to continuous research. A gas turbine's overall efficiency is directly proportional to flow inlet temperature. Various methods are implemented to protect hot gas path components from mainstream flow well above their melting temperature, namely, heat resistant coatings, internal cooling and film cooling. The latter is the subject of this work. A 3-D Computational Fluid Dynamics (CFD) model is solved using ANSYS CFX software and compared to experimental measurements of film cooled transonic vane cascade operating at a Mach number of 0.89; the experimental data used for validation is provided by Heat and Power Technology Department of the Royal Institute of Technology (Kungliga Tekniska Hogskolan, KTH) of Stockholm, Sweden. A new approach was used to model the film cooling holes, omitting the need to model both the coolant plenum and cooling tubes, resulting in 180% reduction in grid size and attributed computational cost interpreted in 300% saving in computation time. The new approach was validated on a basic flow problem (flat plate film cooling) and was found to give good agreement with experimental measurements of velocity and temperature at a blowing ratio (BR) of 1 and 2; the experimental data for the flat plate was provided by NASA's Glenn Research Center. The numerical simulation of the cooled vane cascade was compared to experimental measurements for different cooling configurations and different BRs. a) One row on pressure side at BR = 0.8, 0.96 and 2.5. b) Two rows on suction side (location 1) at BR = 0.8, 1.4 and 2.5. c) Two rows on suction side (location 2) at BR = 0.8. And d) Showerhead cooled vane at BR ranges between 1.98 and 5.84. The coolant was applied at the same temperature as the mainstream, to match experimental conditions. A good agreement with the experimental measurements was obtained for exit flow angle, vorticity downstream of the vane, pressure coefficients and aerodynamic loss. The proposed approach of coolant injection modeling is shown to yield reliable results, within the uncertainty of the measurements in most cases. Along with lower computational cost compared to conventional film cooling modeling approach, the new approach is recommended for further analysis for aero and thermal vane cascade flows.
