The Impact of Multilayer Periodicity on Texture, Morphology, Chemical Stability and Machining Performance of Titanium Aluminum Nitride/chromium Nitride Thin Films

The Impact of Multilayer Periodicity on Texture, Morphology, Chemical Stability and Machining Performance of Titanium Aluminum Nitride/chromium Nitride Thin Films PDF Author: Dale Andrew Delisle
Publisher:
ISBN:
Category :
Languages : en
Pages : 282

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Mechanical and thermal stability of hard nitride coatings

Mechanical and thermal stability of hard nitride coatings PDF Author: Yu-Hsiang Chen
Publisher: Linköping University Electronic Press
ISBN: 917685325X
Category :
Languages : en
Pages : 55

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Hard coating’s thermal stability is essential due to the high temperature environment of high-speed cutting applications, while the phase and microstructure evolution induced by exposing the coating to high temperature affects the mechanical properties. In this thesis, the mechanical stability of arc-evaporated, hard, transition metal nitride coatings annealed at high temperature is analyzed and related to the phase and microstructure evolution. In addition to hardness, fracture toughness is evaluated by surface and cross-sectional investigations by scanning/transmission electron microscopy of damage events following mechanical tests. The crack resistance of Ti1?xAlxN with a range of Al content (x = 0.23-0.82) was studied by contact fatigue tests, where the differences in the microstructure were found to play a major role. Superior mechanical properties were found in Ti0.63Al0.37N; in the as-deposited state as a result of a favorable grain size, and after annealing at 900o C due to the microstructure formed during spinodal decomposition. The mechanical and high-temperature properties of hard coatings can be enhanced by alloying or multi-layering. Within this work, quaternary Ti-Al-X-N (X = Cr, Nb and V) alloys were studied and superior toughness was found for TiAl(Nb)N in both the as-deposited and annealed (1100? C) states. The hexagonal (h)-AlN formation in cubic (c)-TixAl0.37Cr1?0.37?xN (x = 0.03 and 0.16) was analyzed by in-situ x-ray scattering during annealing. The energy for h-AlN formation was found to be dependent on the microstructure evolution during annealing, which varies with the coating composition. High Al content h-ZrAlN/c-TiN and h-ZrAlN/c-ZrN multilayers were investigated through scratch tests followed by focused ion-beam analysis of the crack propagation. A c-Ti(Zr)N phase forms in h-ZrAlN/c-TiN multilayers at high temperatures and that contributes to enhanced hardness and fracture toughness by keeping the semi-coherent sub-interfaces. Finally, an in-situ analysis of coatings by x-ray scattering during a turning process was carried out. It demonstrates the possibility of observation of stress evolution and thermal expansion of the coatings or the work piece material during machining. This experiment provides real-time information on the coating behavior during cutting. Hårda skikts högtemperaturstabilitet är viktig på grund av den höga temperaturskikten utsätts för under skärande bearbetning, och den utveckling av faser och mikrostruktur som då sker påverkar skiktets mekaniska egenskaper. I den här avhandlingen har den mekaniska stabiliteten hos arcförångade, hårda metallnitridskikt som värmebehandlats vid höga temperaturer studerats. Förutom hårdhet har även skiktens seghet utvärderats genom yt- och tvärsnittsstudier av den sprickbildning som uppstår vid mekanisk provning med hjälp av svep- och transmissionselektronmikroskopi. Segheten hos Ti1?xAlxN skikt med varierande Al-halt (x = 0.23-0.82) studerades genom utmattningsprovning och resultaten visar att förändringar i mikrostrukturen spelar en stor roll. Ti0.63Al0.37N skikten hade överlägsna mekaniska egenskaper; på grund av en fördelaktig kornstorlek i de obehandlade skikten och efter värmebehandling som ett resultat av det spinodala sönderfall som skett. De mekaniska egenskaperna och högtemperaturegenskaperna hos hårda skikt kan förbättras genom legering eller genom multilagring. I den här avhandlingen har kvarternära Ti-Al-X-N (X = Cr, Nb eller V) skikt studerats och TiAl(Nb)N skikten hade en överlägsen seghet i både obehandlat och värmebehandlat (1100oC) tillstånd. Bildandet av h-AlN i TixAl0.37Cr1?0.37?xN (x = 0.03 and 0.16) skikt studerades genom in situ röntgenspridning under värmebehandling. Den energi som krävs för att bilda h-AlN beror av mikrostrukturutvecklingen under värmebehandling vilken i sin tur beror av skiktens kemiska sammansättning. h-ZrAlN/c-TiN och h-ZrAlN/c-ZrN multilager med hög Al-halt undersöktes genom reptester följda av tvärsnittsstudier av sprickbildningen genom en analys med en fokuserad jonstråle (FIB). En c-Ti(Zr)N fas bildas vid höga temperaturer i h-ZrAlN/c-TiN multilagren och det bidrar till förhöjd hårdhet och förbättrad seghet på grund av en bibehållen koherens mellan lagren. Slutligen har in situ röntgenspridningsstudier av ytskikt utförts vid svarvning. Studien visar på möjligheten att observera spänning och värmeutvidgning av skikten eller arbetsmaterialet under bearbetning. Experimenten ger information om skiktens beteende under bearbetning i realtid. La estabilidad térmica del recubrimiento es esencial debido a que estos recubrimientos durante su aplicación son utilizados a elevada temperatura y a alta velocidad. Durante dicho proceso, la evolución microestructural afecta a las propiedades mecánicas. En dicha tesis, la estabilidad mecánica de los recubimientos duros base nitruro producidos mediante arco y recocidos a elevada temperatura son analizados y se correlacionado con su transformación de fase. La dureza, la resistencia a la fractura son evaluados mediante la observación tanto superficial como transversal mediante microscopia electrónica de barrido. La resistencia a la propagación de grieta de Ti1?xAlxN con un contenido en Al que fluctúa entre 0.23-0.82 se estudia mediante ensayos de fatiga por contacto, donde la diferencia microstructural juega un papel importante. Las mejores propiedades mecánicas se encentran en las muestras con un 0.63 de Ti donde se ha realizado un proceso de recocido a 900o C debido a la descomposición espinoidal. Las características mecánicas y de alta temperatura de recubrimientos duros pueden ser mejoradas si tenemos un recubrimiento multicapa. Aleaciones cuaternarias de Ti-Al-X-N (X = Cr, Nb y V) son estudiada, y una mejor tenacidad de fractura se encuentra para la muestra TiAl(Nb)N sin tratamiento de recocido como recocida a 1000ºC. La formación del AlN con una estructura hexagonal en la muestra TixAl0.37Cr1?0.37?xN (x = 0.03 y 0.16) son analizadas mediante ensayos in-situ de difracción de rayos X durante el proceso de recocido. Cabe mencionar que la energía cinética para la formación de la AlN con una estructura hexagonal depende del proceso de recocido, la cual hace variar la composición química del recubrimiento. Multicapas de h (hexagonal)-ZrAlN/c (cúbica)-TiN con un elevado contenido de Al son estudiadas mediante ensayos de rayado y la generación de daño es observado mediante la técnica del haz de iones focalizados. Las formas de la fase de c-Ti(Zr)N en las multicapas de (h)-ZrAlN/c-TiN formadas a elevadas temperaturas contribuyen a mejorar la dureza y la tenacidad de fractura manteniendo la semicoherencia en las intercaras entre cada capa. Finalmente, se realiza un análisis in-situ de los diferentes recubrimientos me diante dispersión de rayos X durante un proceso de torneado. En este caso, se demuestra la posibilidad de observar la evolución de las tensiones residuales y de la expansión térmica durante el proceso de conformado. Dicho experimentos proporciona información en tiempo real sobre el comportamiento del recubrimiento en condiciones de servicio.

Thermal Stability of AlN/CrN Superlattice Hard Coatings

Thermal Stability of AlN/CrN Superlattice Hard Coatings PDF Author: Darius Tytko
Publisher:
ISBN: 9783844035995
Category :
Languages : en
Pages : 111

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Theoretical and Experimental Studies on Early Transition Metal Nitrides for Thermoelectrics

Theoretical and Experimental Studies on Early Transition Metal Nitrides for Thermoelectrics PDF Author: Mohammad Amin Gharavi
Publisher: Linköping University Electronic Press
ISBN: 9179299644
Category :
Languages : en
Pages : 56

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Thermoelectricity transforms temperature gradients across thermoelectric material into an external voltage through a phenomenon known as the Seebeck effect. This property has resulted in niche applications such as solid-state cooling for electronic and optoelectronic devices which exclude the need for a coolant or any moving parts and long-lasting, maintenance-free radioisotope thermoelectric generators used for deep-space exploration. However, the high price and low efficiency of thermoelectric generators have prompted scientists to search for new materials and/or methods to improve the efficiency of the already existing ones. Thermoelectric efficiency is governed by the dimensionless figure of merit ????, which depends on the electrical conductivity, thermal conductivity and Seebeck coefficient value of the material and has rarely surpassed unity. In order to address these issues, research conducted on early transition metal nitrides spearheaded by cubic scandium nitride (ScN) thin films showed promising results with high power factors close to 3000 ?Wm?1K?2 at 500 °C. These results are the main motivation behind my thesis where the conducted research is separated into two different routes: • the synthesis and characterization of chromium nitride thin films and its alloys • the study of hypothetical ternary nitrides equivalent to scandium nitride Rock-salt cubic chromium nitride (CrN) deposited in the form of thin films by reactive magnetron sputtering was chosen for its large Seebeck coefficient of approximately -200 ?V/K and low thermal conductivity between 2 and 4 Wm?1K?1. The results show that CrN in single crystal form has a low electrical resistivity below 1 m?cm, a Seebeck coefficient value of -230 ?V/K and a power factor close to 5000 ?Wm?1K?2 at room temperature. These promising results could lead to CrN based thermoelectric modules which are cheaper and more stable compared to traditional thermoelectric material such as bismuth telluride (Bi2Te3) and lead telluride (PbTe). Although cubic CrN has been shown to be a promising material for research with a large power factor, the electrical resistivity limits applications in pure form as the ???? is estimated to be slightly below 0.5. To overcome this issue, I enhanced the thermoelectric power-factor of CrN by alloying it with a conductor, Rock-salt cubic vanadium nitride (VN). VN is a suitable choice as both materials share the same crystal structure and have almost equal lattice constants. Through deposition at 720 °C, where a small amount of VN (less than 5%) and Cr2N is introduced into the film, a reduced electrical resistivity averaged around 0.8 × 10-3 ?cm, Seebeck coefficient value of 270 ?V/K and a power-factor of 9.1 × 10-3 W/mK2 is measured at room temperature, which surpasses the thermoelectric properties of Bi2Te3. Hexagonal dichromium nitride (Cr2N) nano-inclusions increase the charge carrier concentration and act as phonon scattering sites. Single crystal Cr2N was also studied separately, as it shows interesting elastic-plastic mechanical properties and high resistance to oxidation at high temperatures for long periods of time. In the second part of this thesis, hypothetical ternary nitrides equivalent to ScN are investigated for their prospective thermoelectric properties. Scandium nitride has a relatively high thermal conductivity value (close to 10 Wm?1K?1), resulting in a low ????. A hypothetical ternary equivalent to ScN may have a similar electronic band structure and large power factor, but with a lower thermal conductivity value leading to better thermoelectric properties. Thus, the elements magnesium, titanium, zirconium, and hafnium were chosen for this purpose. DFT calculations were used to simulate TiMgN2, ZrMgN2 and HfMgN2. The results show the MeMgN2 stoichiometry to be stable, with two rivaling crystal structures: trigonal NaCrS2 and monoclinic LiUN2. The calculated electronic band structure of these compounds shows a direct band-gap for the monoclinic and an indirect band-gap for the trigonal crystal structures. These findings, coupled with predicted Seebeck coefficient values, encourages actual synthesis of such materials. DFT calculations were also used to study (Zr, Mg)N and (Hf, Mg)N alloys based on the SQS model. The transition temperature between the ordered monoclinic structure of ZrMgN2 and HfMgN2 and the disordered (Zr, Mg)N and (Hf, Mg)N alloys is calculated to be approximately 800 K and 1050 K respectively. Density of State (DoS) calculations show that similar to (Ti, Mg)N, (Zr, Mg)N and (Hf, Mg)N are also semiconducting. The thermoelectric properties of both compounds are also predicted, and that in the range of a moderate change in the Fermi level, high Seebeck coefficient values at room temperature can be achieved. Finally, in order to complete the mentioned study on hypothetical ternaries, I deposited (Ti, Mg)N thin film alloys by reactive magnetron sputtering. These films, which were deposited at 400 °C, are porous and are crystallized in the rocksalt cubic structure. As-deposited films show an electrical resistivity of 150 m?cm and a Seebeck coefficient of -25 ?V/K, which shows semiconducting properties. In order to initiate a phase transformation, these films when annealed at approximately 800 °C, where nano-inclusions of a titanium/magnesium oxynitride are formed in a LiTiO2-type superstructure are identified by XRD and TEM analysis.

Chemically Deposited Nanocrystalline Metal Oxide Thin Films

Chemically Deposited Nanocrystalline Metal Oxide Thin Films PDF Author: Fabian I. Ezema
Publisher: Springer Nature
ISBN: 3030684628
Category : Technology & Engineering
Languages : en
Pages : 926

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Book Description
This book guides beginners in the areas of thin film preparation, characterization, and device making, while providing insight into these areas for experts. As chemically deposited metal oxides are currently gaining attention in development of devices such as solar cells, supercapacitors, batteries, sensors, etc., the book illustrates how the chemical deposition route is emerging as a relatively inexpensive, simple, and convenient solution for large area deposition. The advancement in the nanostructured materials for the development of devices is fully discussed.

Theory of XRF : getting acquainted with the principles

Theory of XRF : getting acquainted with the principles PDF Author: Peter Brouwer
Publisher:
ISBN: 9789090167589
Category :
Languages : en
Pages : 71

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The Materials Science of Thin Films

The Materials Science of Thin Films PDF Author: Milton Ohring
Publisher: Academic Press
ISBN: 9780125249904
Category : Science
Languages : en
Pages : 744

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Book Description
Prepared as a textbook complete with problems after each chapter, specifically intended for classroom use in universities.

Handbook of Physical Vapor Deposition (PVD) Processing

Handbook of Physical Vapor Deposition (PVD) Processing PDF Author: D. M. Mattox
Publisher: Cambridge University Press
ISBN: 0080946585
Category : Technology & Engineering
Languages : en
Pages : 947

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Book Description
This book covers all aspects of physical vapor deposition (PVD) process technology from the characterizing and preparing the substrate material, through deposition processing and film characterization, to post-deposition processing. The emphasis of the book is on the aspects of the process flow that are critical to economical deposition of films that can meet the required performance specifications. The book covers subjects seldom treated in the literature: substrate characterization, adhesion, cleaning and the processing. The book also covers the widely discussed subjects of vacuum technology and the fundamentals of individual deposition processes. However, the author uniquely relates these topics to the practical issues that arise in PVD processing, such as contamination control and film growth effects, which are also rarely discussed in the literature. In bringing these subjects together in one book, the reader can understand the interrelationship between various aspects of the film deposition processing and the resulting film properties. The author draws upon his long experience with developing PVD processes and troubleshooting the processes in the manufacturing environment, to provide useful hints for not only avoiding problems, but also for solving problems when they arise. He uses actual experiences, called ""war stories"", to emphasize certain points. Special formatting of the text allows a reader who is already knowledgeable in the subject to scan through a section and find discussions that are of particular interest. The author has tried to make the subject index as useful as possible so that the reader can rapidly go to sections of particular interest. Extensive references allow the reader to pursue subjects in greater detail if desired. The book is intended to be both an introduction for those who are new to the field and a valuable resource to those already in the field. The discussion of transferring technology between R&D and manufacturing provided in Appendix 1, will be of special interest to the manager or engineer responsible for moving a PVD product and process from R&D into production. Appendix 2 has an extensive listing of periodical publications and professional societies that relate to PVD processing. The extensive Glossary of Terms and Acronyms provided in Appendix 3 will be of particular use to students and to those not fully conversant with the terminology of PVD processing or with the English language.

Nanostructured Coatings

Nanostructured Coatings PDF Author: Albano Cavaleiro
Publisher: Springer Science & Business Media
ISBN: 0387487565
Category : Technology & Engineering
Languages : en
Pages : 671

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Book Description
This book delivers practical insight into a broad range of fields related to hard coatings, from their deposition and characterization up to the hardening and deformation mechanisms allowing the interpretation of results. The text examines relationships between structure/microstructure and mechanical properties from fundamental concepts, through types of coatings, to characterization techniques. The authors explore the search for coatings that can satisfy the criteria for successful implementation in real mechanical applications.

Local Mechanical Properties

Local Mechanical Properties PDF Author: Petr Louda
Publisher:
ISBN: 9783038357209
Category : Materials
Languages : en
Pages : 0

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Book Description
The present collection of papers from 12th International Conference "Local Mechanical Properties" which was held on November 04.- 06.2015 in Liberec, Czech Republic presents current publications of conference participants from several countries .Besides the traditional research in area of mechanical properties of different metallic materials, composites, polymers was focused attention also on research of thin layers and nanomaterials. The significant potential of application of these new materials significantly affects on research activities of academia. Future application of innovative materials in different areas of human activities, already requires from researchers the definition of materials properties on atomic level. Conference by its content contributed to the deepening of knowledge about the internal structure of various materials, their mechanical and tribological properties. Mechanical Properties, Composites, Polymers, Steel, Alloys, Thin Layers, Thin Films, Coating, Nanomaterials, Nanoindentation, Testing, Measurements Materials Science.