Strategic Error-Proofing

Strategic Error-Proofing PDF Author: John J. Casey
Publisher: CRC Press
ISBN: 1420099957
Category : Business & Economics
Languages : en
Pages : 154

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Book Description
While FMEA has helped many companies improve quality by teaching them how to avoid what can go wrong, it doesn’t show how to make things go right. That is what the Success Every Time (SET) does. Developed by renowned manufacturing visionary John Casey, SET defines a logic stream for engineers to strategically incorporate no-cost or low-cost error-proofing devices to help production operators. When SET is executed completely, failure is not an option. The operators interface with their parts and tools in such a way that either the product is made correctly, or the product/process is stopped. Operators can make only good parts—nothing else. For this reason, proper implementation of SET drives higher first time yield, increases customer satisfaction, improves warranty claims, improves profits, and helps you compete. John J. Casey has published multiple articles on quality initiatives and is well recognized in the Automotive Industry. Mr. Casey is seen as an automotive industry visionary and is cited as the father of GM’s Global Quality Tracking System that was the cornerstone of GM’s 85% improvement on inbound quality over a 4-year period.

Strategic Error-Proofing

Strategic Error-Proofing PDF Author: John J. Casey
Publisher: CRC Press
ISBN: 1420099957
Category : Business & Economics
Languages : en
Pages : 154

Get Book Here

Book Description
While FMEA has helped many companies improve quality by teaching them how to avoid what can go wrong, it doesn’t show how to make things go right. That is what the Success Every Time (SET) does. Developed by renowned manufacturing visionary John Casey, SET defines a logic stream for engineers to strategically incorporate no-cost or low-cost error-proofing devices to help production operators. When SET is executed completely, failure is not an option. The operators interface with their parts and tools in such a way that either the product is made correctly, or the product/process is stopped. Operators can make only good parts—nothing else. For this reason, proper implementation of SET drives higher first time yield, increases customer satisfaction, improves warranty claims, improves profits, and helps you compete. John J. Casey has published multiple articles on quality initiatives and is well recognized in the Automotive Industry. Mr. Casey is seen as an automotive industry visionary and is cited as the father of GM’s Global Quality Tracking System that was the cornerstone of GM’s 85% improvement on inbound quality over a 4-year period.

Strategic Error-Proofing

Strategic Error-Proofing PDF Author: John J. Casey
Publisher: CRC Press
ISBN: 1000730549
Category : Business & Economics
Languages : en
Pages : 204

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Book Description
This book illustrates how the strategic placement of 'error-proofing' devices, which is refered in this book as Success Every Time (SET), drives up industries' profits and throughput. It highlights the deficiencies of Failure Mode Effects Analysis (FMEA) and compares the strategy to the SET.

Strategic Error-Proofing

Strategic Error-Proofing PDF Author: John J. Casey
Publisher:
ISBN: 9781138409651
Category :
Languages : en
Pages : 152

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Book Description
While FMEA has helped many companies improve quality by teaching them how to avoid what can go wrong, it doesn't show how to make things go right. That is what the "Success Every Time" (SET) does, as outlined by renowned manufacturing visionary and author John Casey.

Lean Lexicon

Lean Lexicon PDF Author: John Shook
Publisher: Lean Enterprise Institute
ISBN: 1934109460
Category : Business & Economics
Languages : en
Pages : 184

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Book Description
With 14 new definitions touching on management, healthcare, startups, manufacturing, and service, the 5th edition of the Lean Lexicon, is the most comprehensive edition yet of the handy and practical glossary for lean thinkers. The latest Lexicon, updated in 2014, contains 60+ graphics and 207 terms from A3 Report to Yokoten. The Lexicon covers such key lean terms as andon, jidoka, kaizen, lean consumption, lean logistics, pull, plan-for- every-part, standardized work, takt time, value-stream mapping, and many more. The new terms are: • Basic Stability • Coaching • Gemba Walk • Huddle • Kamishibai Board • Kata • Leader Standard Work • Lean Management • Lean Management Accounting • Lean Startup • Problem Solving • Service Level Agreement • Training Within Industry (TWI) • Value-stream Improvement Unlike most other business glossaries in print or online, the Lexicon, introduced in January 2003, is focused exclusively on lean thinking and practice. Like the past four, the fifth edition of the Lean Lexicon incorporates terms and improvement ideas from our customers. We continue to welcome suggestions from the growing lean community in its traditional industries and beyond.

Mistake Proofing for Lean Healthcare

Mistake Proofing for Lean Healthcare PDF Author: Samuel Carlson, MD
Publisher: CRC Press
ISBN: 1482282135
Category : Business & Economics
Languages : en
Pages : 108

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Book Description
The principles of mistake proofing, long used to eliminate errors and defects across a range of industries, are now being applied in healthcare organizations around the world to help ensure patient safety, improve services, and eliminate waste.Mistake Proofing for Lean Healthcare is based on the definitive mistake-proofing philosophy and system dev

Mistake-proofing the Design of Health Care Processes

Mistake-proofing the Design of Health Care Processes PDF Author: John Grout (Ph.D.)
Publisher:
ISBN:
Category : Medical errors
Languages : en
Pages : 155

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Book Description


Mistake-Proofing Simplified : An Indian Perspective

Mistake-Proofing Simplified : An Indian Perspective PDF Author: Aryan Viswakarma
Publisher: Kojo Press
ISBN: 8174890165
Category : Business & Economics
Languages : en
Pages : 200

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Book Description
A POWERFUL GUIDE to help you establish a culture of defect prevention by idea creation and team engagement. It shows how the habit of Mistake Proofing can be inculcated in to the DNA of the organisation. Drawing upon several years of research and hands on experience at various companies. Filled with more than 100 explicit EXAMPLES collected from diverse companies and day to day life, organised into a coherent framework of practical concepts that can be applied by managers both at Manufacturing and Service environment. ‘MISTAKE PROOFING SIMPLIFIED’ provides a master blueprint for a structured deployment and tips for sustenance of the program in a very simple yet effective manner. The book will help you understand the concept and develop your own strategy for step by step mechanism for a system towards ZERO DEFECT PROCESS.

Poka-Yoke

Poka-Yoke PDF Author: Nikkan Kogyo Shimbun
Publisher: CRC Press
ISBN: 9780915299317
Category : Business & Economics
Languages : en
Pages : 310

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Book Description
If your goal is 100% zero defects, here is the book for you — a completely illustrated guide to poka-yoke (mistake-proofing) for supervisors and shop-floor workers. Many poka-yoke ideas come from line workers and are implemented with the help of engineering staff or tooling or machine specialists. The result is better product quality and greater participation by workers in efforts to improve your processes, your products, and your company as a whole. The first section of the book uses a simple, illustrated format to summarize many of the concepts and main features of poka-yoke. The second section shows 240 examples of poka-yoke improvements implemented in Japanese plants. The book: Organizes examples according to the broad issue or problem they address. Pinpoints how poka-yoke applies to specific devices, parts and products, categories of improvement methods, and processes. Provides sample improvement forms for you to sketch out your own ideas. Use Poka-yoke in study groups as a model for your improvement efforts. It may be your single most important step toward eliminating defects completely. (For an industrial engineering perspective on how source inspection and poka-yoke can work together to reduce defects to zero, see Shigeo Shingo's Zero Quality Control.)

The Innovator's Toolkit

The Innovator's Toolkit PDF Author: David Silverstein
Publisher: The Innovators Toolkit
ISBN: 9780470345351
Category : Business & Economics
Languages : en
Pages : 392

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Book Description
An innovation guide for business leaders, managers, and new product developers. The Innovator's Toolkit explains all the fundamental tools and concepts anyone involved in innovation should be familiar with--especially methods and strategies for improving products and services and developing new ones. This book is written in an easy-to-use reference format that helps readers understand why, when, and how to apply each tool. The tools and techniques in this book are organized around a four-step innovation methodology--define, discover, develop, and demonstrate--that takes readers through problem identification, then flows into idea generation, idea selection, and, finally, idea implementation. Constant innovation is a necessity for business success today; The Innovator's Toolkit presents an effective plan for achieving it.

Bulletproof Problem Solving

Bulletproof Problem Solving PDF Author: Charles Conn
Publisher: John Wiley & Sons
ISBN: 1119553032
Category : Business & Economics
Languages : en
Pages : 352

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Book Description
Complex problem solving is the core skill for 21st Century Teams Complex problem solving is at the very top of the list of essential skills for career progression in the modern world. But how problem solving is taught in our schools, universities, businesses and organizations comes up short. In Bulletproof Problem Solving: The One Skill That Changes Everything you’ll learn the seven-step systematic approach to creative problem solving developed in top consulting firms that will work in any field or industry, turning you into a highly sought-after bulletproof problem solver who can tackle challenges that others balk at. The problem-solving technique outlined in this book is based on a highly visual, logic-tree method that can be applied to everything from everyday decisions to strategic issues in business to global social challenges. The authors, with decades of experience at McKinsey and Company, provide 30 detailed, real-world examples, so you can see exactly how the technique works in action. With this bulletproof approach to defining, unpacking, understanding, and ultimately solving problems, you’ll have a personal superpower for developing compelling solutions in your workplace. Discover the time-tested 7-step technique to problem solving that top consulting professionals employ Learn how a simple visual system can help you break down and understand the component parts of even the most complex problems Build team brainstorming techniques that fight cognitive bias, streamline workplanning, and speed solutions Know when and how to employ modern analytic tools and techniques from machine learning to game theory Learn how to structure and communicate your findings to convince audiences and compel action The secrets revealed in Bulletproof Problem Solving will transform the way you approach problems and take you to the next level of business and personal success.