Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning PDF Author: Sandy Suet To
Publisher: Springer
ISBN: 3662548232
Category : Technology & Engineering
Languages : en
Pages : 269

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Book Description
This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and opto-electronics components with a surface roughness of a few nanometers and form accuracy in the sub-micrometric range. In the context of subtractive manufacturing, ultra-precision diamond turning is based on the pillars of materials science, machine tools, modeling and simulation technologies, etc., making the study of such machining processes intrinsically interdisciplinary. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on the material behavior and its effects on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut on the order of a few micrometers or less, which is much smaller than the average grain size of work-piece materials, unavoidably means that conventional metal cutting theories can only be of limited value in the investigation of the mechanisms at work in micro-cutting processes in ultra-precision diamond turning.

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning PDF Author: Sandy Suet To
Publisher: Springer
ISBN: 3662548232
Category : Technology & Engineering
Languages : en
Pages : 269

Get Book Here

Book Description
This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and opto-electronics components with a surface roughness of a few nanometers and form accuracy in the sub-micrometric range. In the context of subtractive manufacturing, ultra-precision diamond turning is based on the pillars of materials science, machine tools, modeling and simulation technologies, etc., making the study of such machining processes intrinsically interdisciplinary. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on the material behavior and its effects on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut on the order of a few micrometers or less, which is much smaller than the average grain size of work-piece materials, unavoidably means that conventional metal cutting theories can only be of limited value in the investigation of the mechanisms at work in micro-cutting processes in ultra-precision diamond turning.

Single-point Diamond Turning

Single-point Diamond Turning PDF Author: Tjoe Chong George Lo-A-Foe
Publisher:
ISBN:
Category :
Languages : en
Pages : 177

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Book Description


Surface Generation in Ultra-precision Diamond Turning

Surface Generation in Ultra-precision Diamond Turning PDF Author: W. B. Lee
Publisher: John Wiley & Sons
ISBN: 9781860583988
Category : Technology & Engineering
Languages : en
Pages : 300

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Book Description
An Engineering Research Series title. One of the remarkable achievements of modern manufacturing techniques is the ability to achieve nano-metre surface finishes. Ultraprecision machining based on single-point diamond turning (SPDT) is a very important technique in the manufacture of high-precision components where surface finish is critical. Complex optical surfaces, for example, can be produced without the need for post-machining polishing. This book focuses on the aspect of modelling nano-surface generation in ultra precision SPDT. Potential industrial applications in the prediction of surface quality, the process optimization, and precision mould manufacturing are also studies. The essential differences between single-point diamond turning and conventional machining are described. The history and technology of single-point diamond turning are presented and single chapters emphasize the related metrology and cutting mechanics. Important aspects of surface generation are also discussed. Features of the text are the sound approach, systematic mathematical modelling, and computer-aided simulation of surface generation in the development of surfaces exhibiting nano-surface qualities. TOPICS COVERED INCLUDE: Fundamentals of ultra-precision diamond turning technology Cutting mechanics and analysis of microcutting force variation Mechanisms of surface generation Characterization and modelling of nano-surface generation Computer-aided simulation of nano-surface generation Diamond turning of aspheric optics. Based upon the extensive experience of the authors Surface Generation in Ultra-precision Diamond Turning: Modelling and Practices will be of interest to engineers, scientists, and postgraduate students.

Single Point Diamond Turning of Glass

Single Point Diamond Turning of Glass PDF Author: Christian Gary Blough
Publisher:
ISBN:
Category :
Languages : en
Pages : 274

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Book Description


Diamond Turn Machining

Diamond Turn Machining PDF Author: R. Balasubramaniam
Publisher: CRC Press
ISBN: 1351651994
Category : Technology & Engineering
Languages : en
Pages : 181

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Book Description
The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.

Single Point Diamond Turning of Brittle Materials

Single Point Diamond Turning of Brittle Materials PDF Author: Winston Scott Blackley
Publisher:
ISBN:
Category :
Languages : en
Pages : 224

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Book Description


Examination of Single Point Diamond Turning Tool Forces for Steady-state Cutting Process Modeling

Examination of Single Point Diamond Turning Tool Forces for Steady-state Cutting Process Modeling PDF Author: Dan Echizenya
Publisher:
ISBN:
Category :
Languages : en
Pages : 136

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Book Description


Geometry of Single-point Turning Tools and Drills

Geometry of Single-point Turning Tools and Drills PDF Author: Viktor P. Astakhov
Publisher: Springer Science & Business Media
ISBN: 1849960534
Category : Technology & Engineering
Languages : en
Pages : 584

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Book Description
Geometry of Single-Point Turning Tools and Drills outlines clear objectives of cutting tool geometry selection and optimization, using multiple examples to provide a thorough explanation. It addresses several urgent problems that many present-day tool manufacturers, tool application specialists, and tool users, are facing. It is both a practical guide, offering useful, practical suggestions for the solution of common problems, and a useful reference on the most important aspects of cutting tool design, application, and troubleshooting practices. Covering emerging trends in cutting tool design, cutting tool geometry, machining regimes, and optimization of machining operations, Geometry of Single-Point Turning Tools and Drills is an indispensable source of information for tool designers, manufacturing engineers, research workers, and students.

Hybrid Machining

Hybrid Machining PDF Author: Xichun Luo
Publisher: Academic Press
ISBN: 0128131136
Category : Mathematics
Languages : en
Pages : 328

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Book Description
Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. - Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process - Provides case studies covering real industrial applications - Explains how to use multiscale modeling for hybrid machining

Micro-Cutting

Micro-Cutting PDF Author: Dehong Huo
Publisher: John Wiley & Sons
ISBN: 1118536614
Category : Technology & Engineering
Languages : en
Pages : 384

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Book Description
Micro-Cutting: Fundamentals and Applications comprehensively covers the state of the art research and engineering practice in micro/nano cutting: an area which is becoming increasingly important, especially in modern micro-manufacturing, ultraprecision manufacturing and high value manufacturing. This book provides basic theory, design and analysis of micro-toolings and machines, modelling methods and techniques, and integrated approaches for micro-cutting. The fundamental characteristics, modelling, simulation and optimization of micro/nano cutting processes are emphasized with particular reference to the predictabilty, producibility, repeatability and productivity of manufacturing at micro and nano scales. The fundamentals of micro/nano cutting are applied to a variety of machining processes including diamond turning, micromilling, micro/nano grinding/polishing, ultraprecision machining, and the design and implementation of micro/nano cutting process chains and micromachining systems. Key features • Contains contributions from leading global experts • Covers the fundamental theory of micro-cutting • Presents applications in a variety of machining processes • Includes examples of how to implement and apply micro-cutting for precision and micro-manufacturing Micro-Cutting: Fundamentals and Applications is an ideal reference for manufacturing engineers, production supervisors, tooling engineers, planning and application engineers, as well as machine tool designers. It is also a suitable textbook for postgraduate students in the areas of micro-manufacturing, micro-engineering and advanced manufacturing methods.