Root-cause Analysis of Crude Oil Fouling PDF Download
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Author: C. B. Panchal
Publisher:
ISBN:
Category : Chemical engineering
Languages : en
Pages :
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Book Description
Author: C. B. Panchal
Publisher:
ISBN:
Category : Chemical engineering
Languages : en
Pages :
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Book Description
Author: Francesco Coletti
Publisher: Gulf Professional Publishing
ISBN: 0128013591
Category : Technology & Engineering
Languages : en
Pages : 385
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Book Description
With production from unconventional rigs continuing to escalate and refineries grappling with the challenges of shale and heavier oil feedstocks, petroleum engineers and refinery managers must ensure that equipment used with today’s crude oil is protected from fouling deposits Crude Oil Fouling addresses this overarching challenge for the petroleum community with clear explanations on what causes fouling, current models and new approaches to evaluate and study the formation of deposits, and how today’s models could be applied from lab experiment to onsite field usability for not just the refinery, but for the rig, platform, or pipeline. Crude Oil Fouling is a must-have reference for every petroleum engineer’s library that gives the basic framework needed to analyze, model, and integrate the best fouling strategies and operations for crude oil systems. Defines the most critical variables and events that cause fouling Explains the consequences of fouling and its impact on operations, safety, and economics Provides the technical models available to better predict and eliminate the potential for fouling in any crude system
Author: Emilio Diaz Bejarano
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
Author: James G. Speight
Publisher: Gulf Professional Publishing
ISBN: 0128011459
Category : Technology & Engineering
Languages : en
Pages : 539
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Book Description
Fouling in Refineries is an important and ongoing problem that directly affects energy efficiency resulting in increased costs, production losses, and even unit shutdown, requiring costly expenditures to clean up equipment and return capacity to positive levels. This text addresses this common challenge for the hydrocarbon processing community within each unit of the refinery. As refineries today face a greater challenge of accepting harder to process heavier crudes and the ongoing flow of the lighter shale oil feedstocks, resulting in bigger challenges to balance product stability within their process equipment, this text seeks to inform all relative refinery personnel on how to monitor fouling, characterize the deposits, and follow all available treatments. With basic modeling and chemistry of fouling and each unit covered, users will learn how to operate at maximum production rates and elongate the efficiency of their refinery’s capacity. Presents an understanding of the breakdown of fouling per refinery unit, including distillation and coking units Provides all the factors, crude types, and refining blends that cause fouling, especially the unconventional feedstocks and high acid crudes used today Helps users develop an analysis-based treatment and control strategy that empowers them to operate refinery equipment at a level that prevents fouling from occurring
Author: Irwin A. Wiehe
Publisher: CRC Press
ISBN: 1420018337
Category : Science
Languages : en
Pages : 456
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Book Description
Although there is a shortage of light petroleum, there is plenty of heavy petroleum rich in macromolecules available, creating an increasing interest for processes that can convert heavy oils to light oils. Process Chemistry of Petroleum Macromolecules provides the scientific basis for such processes, presenting methods to determine improvement potential. Topics include characterization, thermal kinetics, phase behavior, and separation. Revealing that the science of petroleum macromolecules is simpler and more exciting than imagined, it also discusses macromolecules that self-associate, liquid crystalline phases, reactions triggered by phase separation, and both dispersed and dissolved solutes.
Author: Frank (Xin X.) Zhu
Publisher: John Wiley & Sons
ISBN: 1118782534
Category : Technology & Engineering
Languages : en
Pages : 419
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Book Description
Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.
Author: Dah-cheng Lin
Publisher:
ISBN:
Category : Heat exchangers
Languages : en
Pages : 264
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Book Description
The fouling characteristics of a desalted crude oil were investigated in a systematic investigation. There are two main parts in this study, the dry bulk tests (dehydrated crude oil) and the wet bulk tests (to which desalter brine was added). Three barrels of desalted crude oil provided by Amoco Oil Company were studied. For the dry bulk tests, no brine was added to the crude oil. The effects of fluid velocity and surface temperature on fouling were investigated. The higher the surface temperature the greater the fouling was observed. Fouling decreased with an increase of fluid velocity. Fluid velocity had a stronger effect on fouling at low surface temperatures than at high surface temperatures. It was also observed that the fouling behavior of crude oil depended on small difference in composition. The threshold surface temperatures for the initiation of fouling were 400-450 °F (3.0 ft/sec), 525-550 °F (5.5 ft/sec), 550-600 °F (8.0 ft/sec) and about 600 °F (10.0 ft/sec) for Barrel No. 2 and Barrel No. 3. For Barrel No. 1 however, the threshold surface temperatures were about 550 °F (3.0 ft/sec) and 600 °F (5.5 ft/sec). For the wet bulk tests, a certain amount desalter brine (weight percentage = 0.8%) was added to the crude oil for each run. The effects of fluid velocity, surface temperature and the presence of brine on fouling were investigated. Higher surface temperature enhanced fouling considerably. Fouling was reduced as fluid velocity was increased. It was shown that brine had a strong effect on fouling. No fouling occurred for velocities of 5.5 and 8.0 ft/sec at a surface temperature of 350 °F which was a condition for which an aqueous phase was present and the salt remained in solution. Significant fouling occurred for velocities of 5.5 and 8.0 ft/sec at a surface temperature operated at a low 400 °F (Tb = 300 °F) which was a condition for which the aqueous phase at the heat transfer surface was dissolved or boiled to extinction and the salt was deposited on the heat transfer surface.
Author: Paul Robert Wheeldon
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Book Description
Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
Fouling refers to deposition of any kind of extraneous material that appears on the surface of process equipment, such as heat exchangers and reactors. This is a major economic penalty to oil refineries and heavy residuum upgrading units, thus creating incentives for a better understanding of fouling mechanisms which underlie methods to mitigate or control fouling. This research was focussed on a comparative study of the fouling tendencies of three sour crude oils supplied by Shell Canada Limited: Light Sour Blend (LSB), Midale (MDL), and Cold Lake (CLK). The experiments were carried out using a re-circulation fouling loop equipped with an HTRI-type annular electrical probe. Fluids were re-circulated for a 48 hour period from a feed tank, through the annular fouling probe, and back to the tank. The unit was operated at a constant heat flux with time, so that fouling could be tracked by the increase in surface temperature of the probe. Velocity was held constant at 0.75 m/s in most experiments. The unit was pressurized to 860-1240 kPa, depending on the oil used. Bulk temperatures were varied over the range 200-280°C, and surface temperatures covered the range 330-380°C. The decrease in overall heat transfer coefficient varied from 3% to 60%, with most results being in the range 10-32%, depending on conditions. Fouling resistances up to 0.3 m2K/kW were recorded. The effects of various parameters, namely surface temperature, bulk temperature, film temperatures, and annular velocities, on fouling rates were studied for Light Sour blend in detail. When correlating temperature effects on fouling rates, some authors use the surface temperature, while others use the average film temperature, Tf = 0.5 (Ts + T b). In this study both were examined. A slightly modified film temperature, which gave more weight to the surface temperature, was found to be the best. Deposits carefully recovered from the HTRJ probe, after each experiment, were analyzed using energy dispersive x-ray,
Author: T.R. Bott
Publisher: Elsevier
ISBN: 0080531903
Category : Technology & Engineering
Languages : en
Pages : 547
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Book Description
This unique and comprehensive text considers all aspects of heat exchanger fouling from the basic science of how surfaces become fouled to very practical ways of mitigating the problem and from mathematical modelling of different fouling mechanisms to practical methods of heat exchanger cleaning. The problems that restrict the efficient operation of equipment are described and the costs, some of them hidden costs, that are associated with the fouling of heat exchangers are discussed. Some simple concepts and models of the fouling processes are presented as part of the introduction to the subject. Advice on the selection, design, installation and commissioning of heat exchangers to minimise fouling is given. A large part of the text is devoted to the use of chemical and other additives to reduce or eliminate the problem of fouling. Another large section is designed to give information on both on-line and off-line cleaning of heat exchangers. One of the difficulties faced by designers and operators of heat exchangers is anticipating the likely extent of fouling problems to be encountered with different flow streams. Another large section addresses the question and describes methods that have been used in attempting to define fouling potential. The book concludes with a chapter on how fouling information can be obtained using plant data, field tests and laboratory studies.
