Reduction of NOx Emissions in a Single Cylinder Diesel Engine Using SNCR with In-cylinder Injection of Aqueous Urea PDF Download
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Author: Anthony Timpanaro
Publisher:
ISBN:
Category : Automobiles -- Motors (Diesel) -- Catalytic converters -- Industrial applications
Languages : en
Pages :
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Book Description
The subject of this study is the effect of in-cylinder selective non-catalytic reduction (SNCR) of NOx emissions in diesel exhaust gas by means of direct injection of aqueous urea ((NH2)2CO) into the combustion chamber. A single cylinder diesel test engine was modified to accept an electronically controlled secondary common rail injection system to deliver the aqueous urea directly into the cylinder during engine operation. Direct in-cylinder injection was chosen in order to ensure precise delivery of the reducing agent without the risk of any premature reactions taking place. Unlike direct in-cylinder injection of neat water, aqueous urea also works as a reducing agent by breaking down into ammonia (NH3) and Cyanuric Acid ((HOCN)3). These compounds serve as the primary reducing agents in the NOx reduction mechanism explored here. The main reducing agent, aqueous urea, was admixed with glycerol (C3H8O3) in an 80-20 ratio, by weight, to function as a lubricant for the secondary injector. The aqueous urea injection timing and duration is critical to the reduction of NOx emissions due to the dependence of SNCR NOx reduction on critical factors such as temperature, pressure, reducing agent to NOx ratio, Oxygen and radical content, residence time and NH3 slip. From scoping engine tests at loads of 40 percent and 80 percent at 1500 rpm, an aqueous urea injection strategy was developed. The final injection strategy chosen was four molar ratios, 4.0, 2.0, 1.0 and 0.5 with five varying injection timings of 60, 20, 10, 0, and -30 degrees after top dead center (ATDC). In addition to the base line and aqueous urea tests, water injection and an 80-20 water-glycerol solution reduction agent tests were also conducted to compare the effects of said additives as well. The comparison of baseline and SNCR operation was expected to show that the urea acted as a reducing agent, lowering NOx emissions up to 100% (based on exhaust stream studies) in the diesel exhaust gas without the aid of a catalyst. The data collected from the engine tests showed that the aqueous urea-glycerol solution secondary had no effect on the reduction of NOx and even resulted in an increase of up to 5% in some tests. This was due to the low average in-cylinder temperature as well as a short residence time, prohibiting the reduction reaction from taking place. The neat water and water-glycerol solution secondary injection was found to have a reduction effect of up to 59% on NOx production in the emissions due to the evaporative cooling effect and increased heat capacity of the water.
Author: Anthony Timpanaro
Publisher:
ISBN:
Category : Automobiles -- Motors (Diesel) -- Catalytic converters -- Industrial applications
Languages : en
Pages :
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Book Description
The subject of this study is the effect of in-cylinder selective non-catalytic reduction (SNCR) of NOx emissions in diesel exhaust gas by means of direct injection of aqueous urea ((NH2)2CO) into the combustion chamber. A single cylinder diesel test engine was modified to accept an electronically controlled secondary common rail injection system to deliver the aqueous urea directly into the cylinder during engine operation. Direct in-cylinder injection was chosen in order to ensure precise delivery of the reducing agent without the risk of any premature reactions taking place. Unlike direct in-cylinder injection of neat water, aqueous urea also works as a reducing agent by breaking down into ammonia (NH3) and Cyanuric Acid ((HOCN)3). These compounds serve as the primary reducing agents in the NOx reduction mechanism explored here. The main reducing agent, aqueous urea, was admixed with glycerol (C3H8O3) in an 80-20 ratio, by weight, to function as a lubricant for the secondary injector. The aqueous urea injection timing and duration is critical to the reduction of NOx emissions due to the dependence of SNCR NOx reduction on critical factors such as temperature, pressure, reducing agent to NOx ratio, Oxygen and radical content, residence time and NH3 slip. From scoping engine tests at loads of 40 percent and 80 percent at 1500 rpm, an aqueous urea injection strategy was developed. The final injection strategy chosen was four molar ratios, 4.0, 2.0, 1.0 and 0.5 with five varying injection timings of 60, 20, 10, 0, and -30 degrees after top dead center (ATDC). In addition to the base line and aqueous urea tests, water injection and an 80-20 water-glycerol solution reduction agent tests were also conducted to compare the effects of said additives as well. The comparison of baseline and SNCR operation was expected to show that the urea acted as a reducing agent, lowering NOx emissions up to 100% (based on exhaust stream studies) in the diesel exhaust gas without the aid of a catalyst. The data collected from the engine tests showed that the aqueous urea-glycerol solution secondary had no effect on the reduction of NOx and even resulted in an increase of up to 5% in some tests. This was due to the low average in-cylinder temperature as well as a short residence time, prohibiting the reduction reaction from taking place. The neat water and water-glycerol solution secondary injection was found to have a reduction effect of up to 59% on NOx production in the emissions due to the evaporative cooling effect and increased heat capacity of the water.
Author: Eric R. Snyder
Publisher:
ISBN:
Category : Automobiles
Languages : en
Pages : 654
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Book Description
Abstract: Diesel engines offer significant advantages over spark-ignited engines in terms of peak torque production, carbon monoxide (CO) emissions, hydrocarbon (HC) emissions, and fuel consumption (and associated carbon dioxide (CO2) emissions known to cause the greenhouse effect). However, lean exhaust conditions render conventional three-way catalysts ineffective, making nitrogen oxide (NOx) reduction a considerable challenge. With increasing environmental concerns and stringent pending regulation of diesel exhaust emissions, urea-Selective Catalytic Reduction (urea-SCR) has emerged as a potential technology pathway to meet US 2007/2010 and Euro IV/V NOx emissions criterion. This technology uses ammonia (NH3) generated from aqueous urea as the NOx reducing agent. Water injection in the intake system has also demonstrated the potential for significant reductions in engine-out NOx emissions.
Author: Hoin Kang
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Book Description
A NOx emission is one of the problems of diesel engines. SCR is well known to be effective for the reduction of NOx emission. Among many types of SCR, Urea-SCR is known as the most stable. Therefore, this research focuses to evaluate a performance of urea-SCR system in a heavy-duty diesel engine. At first, urea injection system is developed and optimum injection condition is observed. Numerical model of above condition applies to simulation calculation using FLUENT, CFD code. The simulation results determine experimental method on the engine test. Therefore, the aqueous urea solution is injected to reversing direction of exhaust gas into elbow exhaust pipe. Optimal quantity of a reducing agent is estimated by using accurate programming technique under different engine loads and speeds. Furthermore, emission variation between with SCR and without SCR is compared and performance of urea-SCR system is evaluated. This research may provide the fundamental data for the practical use of urea-SCR in future.
Author: Ming-Feng Hsieh
Publisher:
ISBN:
Category :
Languages : en
Pages : 181
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Book Description
Abstract: A systematic nonlinear control methodology for urea-SCR systems applicable for light-to-heavy-duty Diesel engine platforms in a variety of on-road, off-road, and marine applications is developed and experimentally validated in this dissertation. Urea selective catalytic reduction (urea-SCR) systems have been proved of being able to reduce more than 90% of Diesel engine-out NOx emissions and have been favored by the automotive industry in recent years. Urea-SCR systems utilize ammonia, converted from 32.5% aqueous urea solution (AdBlue) injected at upstream of the SCR catalyst, as the reductant for NOx reductions. Because ammonia is considered a hazardous material, urea injection should be systematically controlled to avoid undesired tailpipe ammonia slip while achieving a sufficient level of SCR NOx reduction. The novelty of the control methodology is to regulate the ammonia storage distribution along the axial direction of a SCR catalyst to a staircase profile and thus to simultaneously realize high NOx reduction efficiency and low ammonia emissions. To achieve this control objective, several relevant subjects are studied, including: 1) aftertreatment system control-oriented modeling, 2) online NOx sensor ammonia cross-sensitivity correction, 3) SCR catalyst ammonia coverage ratio estimation, as well as 4) adaptive urea dosing controller design. A unique SCR system which consists of a urea injector and two SCR catalysts connected in-series with several NOx and NH3 sensors is used for the study of the proposed urea-SCR control methodology. Such a SCR system is integrated with a state-of-the-art Diesel engine and aftertreatment system (DOC-DPF). The US06 test cycle experimental results show the proposed control methodology, in comparison to a conventional control strategy, is capable of improving the SCR NOx reduction by 63% and reducing the tailpipe ammonia slip amount by 74%. The contributions of this research to the art include: 1) A novel, efficient, and generalizable urea-SCR dosing control methodology; 2) Diesel engine-DOC-DPF NO/NO2 ratio control-oriented models and observer-based estimations; 3) SCR catalyst ammonia coverage ratio estimation methods; 4) An online correction approach for NOx sensor ammonia cross-sensitivity elimination; and 5) An improved SCR control-oriented model.
Author:
Publisher: DIANE Publishing
ISBN: 1428902805
Category :
Languages : en
Pages : 57
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Author:
Publisher:
ISBN:
Category : Diesel motor
Languages : en
Pages : 16
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Author: International Organization for Standardization
Publisher:
ISBN:
Category : Diesel motor
Languages : en
Pages : 43
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Author: Hiromi Kondoh
Publisher:
ISBN:
Category :
Languages : en
Pages : 0
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Author: Cornelius Patrick O'Sullivan
Publisher:
ISBN:
Category :
Languages : en
Pages : 118
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Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :
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Book Description
The collaborative research program between the Department of energy and Electro-Motive Diesels, Inc. on the development of common rail fuel injection system for locomotive diesel engines that can meet US EPA Tier 2 exhaust emissions has been completed. This final report summarizes the objectives of the program, work scope, key accomplishments and research findings. The major objectives of this project encompassed identification of appropriate injection strategies by using advanced analytical tools, development of required prototype hardware/controls, investigations of fuel spray characteristics including cavitation phenomena, and validation of hareware using a single-cylinder research locomotive diesel engine. Major milestones included: (1) a detailed modeling study using advanced mathematical models - several various injection profiles that show simultaneous reduction of NOx and particulates on a four stroke-cycle locomotive diesel engine were identified; (2) development of new common rail fuel injection hardware capable of providing these injection profiles while meeting EMD engine and injection performance specifications. This hardware was developed together with EMD's current fuel injection component supplier. (3) Analysis of fuel spray characteristics. Fuel spray numerical studies and high speed photographic imaging analyses were performed. (4) Validation of new hardware and fuel injection profiles. EMD's single-cylinder research diesel engine located at Argonne National Laboratory was used to confirm emissions and performacne predictions. These analytical ane experimental investigations resulted in optimized fuel injection profiles and engine operating conditions that yield reductions in NOx emissions from 7.8 g/bhp-hr to 5.0 g/bhp-hr at full (rated) load. Additionally, hydrocarbon and particulate emissions were reduced considerably when compared to baseline Tier I levels. The most significant finding from the injection optimization process was a 2% to 3% improvement in fuel economy over EMD's traditional Tier I engine hardware configuration. the common rail fuel injection system enabled this added benefit by virtue of an inherent capability to provide multiple injections per power stroke at high fuel rail pressures. On the basis of the findings in this study, EMD concludes that the new electronically-controlled high-pressure common rail injection system has the potential to meet locomotive Tier 2 NOx and particulates emission standards without sacrificing the fuel economy. A number of areas to further improve the injection hardware and engine operating characteristics to further exploit the benefits of common rail injection system have also been identified.
