Moving Granular-bed Filter Development Program, Option III: Development of Moving Granular-bed Filter Technology for Multi-contaminant Control PDF Download
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An experimental test plan has been prepared for DOE/METC review and approval to develop a filter media suitable for multi-contaminant control in granular-bed filter (GBF) applications. The plan includes identification, development, and demonstration of methods for enhanced media morphology, chemical reactivity, and mechanical strength. The test plan includes media preparation methods, physical and chemical characterization methods for fresh and reacted media, media evaluation criteria, details of test and analytical equipment, and test matrix of the proposed media testing. A filter media composed of agglomerated limestone and clay was determined to be the best candidate for multi-contaminate control in GBF operation. The combined limestone/clay agglomerate has the potential to remove sulfur and alkali species, in addition to particulate, and possibly halogens and trace heavy metals from coal process streams.
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Languages : en
Pages : 88
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An experimental test plan has been prepared for DOE/METC review and approval to develop a filter media suitable for multi-contaminant control in granular-bed filter (GBF) applications. The plan includes identification, development, and demonstration of methods for enhanced media morphology, chemical reactivity, and mechanical strength. The test plan includes media preparation methods, physical and chemical characterization methods for fresh and reacted media, media evaluation criteria, details of test and analytical equipment, and test matrix of the proposed media testing. A filter media composed of agglomerated limestone and clay was determined to be the best candidate for multi-contaminate control in GBF operation. The combined limestone/clay agglomerate has the potential to remove sulfur and alkali species, in addition to particulate, and possibly halogens and trace heavy metals from coal process streams.
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Languages : en
Pages : 45
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Hot gas cleanup of fuel gas resulting from coal gasification and combustion streams is described. Testing of various clay and sodium compound sorbents was performed and reviewed. Efforts are described for the control of halogens, sodium, cesium, lead, ammonia, potassium, and chlorine.
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Pages : 28
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In the base contract, Combustion Power Co. developed commercial designs for a moving granular-bed filter (GBF). The proposed filter is similar to previous designs in terms of its shape and method of filtration. The commercial designs have scaled the filter from a 5 ft diameter to as large as a 20 ft diameter filter. In Task 2 of the Moving Bed-Granular Filter Development Program, all technical concerns related to the further development of the filter are identified. These issues are discussed in a Topical Report which has been issued as part of Task 2. Nineteen issues are identified in this report. Along with a discussion of these issues are the planned approaches for resolving each of these issues. These issues will be resolved in either a cold flow component test facility or in pilot scale testing at DOE's Power System Development Facility (PSDF) located at Southem Company Services' Wilsonville facility. Task 3 presents a test plan for resolving those issues which can be addressed in component test facilities. The issues identified in Task 2 which will be addressed in the component test facilities are: GBF scale-up; effect of filter cone angle and sidewall materials on medium flow and ash segregation; maximum gas filtration rate; lift pipe wear; GBF media issues; mechanical design of the gas inlet duct; and filter pressure drop. This document describes a test program to address these issues, with testing to be performed at Combustion Power Company's facility in Belmont, California.
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Pages : 24
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Advanced, coal-based, power plants, such as IGCC and Advanced-PFBC, are currently nearing commercial demonstration. These power plant technologies require hot gas filtration as part of their gas cleaning trains. Ceramic barrier filters are the major filter candidates being developed for these hot gas cleaning applications. While ceramic barrier filters achieve high levels of particle removal, there are concerns for their reliability and operability in these applications. An alternative hot gas filtration technology is the moving granular bed filter. These systems are at a lower state of development than ceramic barrier filters, and the current, moving granular-bed filter technologies are relatively large, complex, and costly systems in terms of their capital investment, their operating and maintenance cost, and their impact on the power plant efficiency. In addition, their effectiveness as filters is still in question. Their apparent attributes, relative to ceramic barrier filter systems, result from their much less severe mechanical design and materials constraints, and the potential for more reliable, failure-free particle removal operation. The Westinghouse Science & Technology Center has proposed a novel moving granular-bed filter concept, the Standleg Moving Granular-Bed Filter (SMGBF) system, that may overcome the inherent deficiencies of the current state-of-the-art moving granular-bed filter technology. The SMGBF is a compact unit that uses cocurrent gas-pellet contacting in an arrangement that greatly simplifies and enhances the distribution of dirty, process gas to the moving bed and allows effective disengagement of clean gas from the moving bed.
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Languages : en
Pages : 41
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A test plan has been devised for Option 1 Contract period that focuses on the remaining SMGBF technical issues for the purpose of optimizing the SMGBF performance and generating key process performance data needed to promote the continued development of the technology. These technical issues have been identified and ranked in the Task 8, Technical Tradeoffs and Issues Report, submitted to DOE in May, 1994. Three activities are defined in this test plan to address the key issues identified: the first activity performs engineering modeling and design evaluation to Support the test activities; the second activity is directed toward SMGBF cold flow model testing; and the third activity is directed toward high- temperature, high-pressure (HTHP) SMGBF testing. All of the activities are directed toward Recycle SMGBF, although much of it also applies to Once-Through SMGBF.
