Modeling of Steelmaking Processes

Modeling of Steelmaking Processes PDF Author: Dipak Mazumdar
Publisher: CRC Press
ISBN: 1439883025
Category : Technology & Engineering
Languages : en
Pages : 496

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Book Description
From the prediction of complex weather patterns to the design of swimsuits, modeling has, over the years, quietly but steadily become an essential part of almost every field and industry-and steelmaking is no exception. Factors such as visual opacity, high operating temperature, and the relatively large size of industrial reactors often preclude di

Modeling of Steelmaking Processes

Modeling of Steelmaking Processes PDF Author: Dipak Mazumdar
Publisher: CRC Press
ISBN: 1439883025
Category : Technology & Engineering
Languages : en
Pages : 496

Get Book Here

Book Description
From the prediction of complex weather patterns to the design of swimsuits, modeling has, over the years, quietly but steadily become an essential part of almost every field and industry-and steelmaking is no exception. Factors such as visual opacity, high operating temperature, and the relatively large size of industrial reactors often preclude di

Process Modeling for Steel Industry

Process Modeling for Steel Industry PDF Author: Snehanshu Pal
Publisher: I K International Pvt Ltd
ISBN: 9385909398
Category : Technology & Engineering
Languages : en
Pages : 172

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Book Description
This book contains a detailed account of modeling aspects of all the relevant concerns of steel industry. The text explores the Process Modeling Fundamentals, Basic Concepts of Numerical Heat Transfer and Fluid Flow, Fundamentals of Flow Reactors, Numerical Modeling of Different Processes in Steel Industry and Brief Working Guidance for CFD Software Package ANSYS Fluent. Most importantly, this book will help readers to formulate live problem-solving strategy in steel making industry.

Solutions Manual -- Modeling of Steelmaking Processes

Solutions Manual -- Modeling of Steelmaking Processes PDF Author: CRC Press
Publisher:
ISBN: 9781439807651
Category :
Languages : en
Pages : 105

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Book Description


Modeling and Simulation of Metallurgical Processes in Ironmaking and Steelmaking

Modeling and Simulation of Metallurgical Processes in Ironmaking and Steelmaking PDF Author: Thomas Echterhof
Publisher: Mdpi AG
ISBN: 9783036551531
Category : Technology & Engineering
Languages : en
Pages : 0

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Book Description
In recent years, improving the sustainability of the steel industry and reducing its CO2 emissions has become a global focus. To achieve this goal, further process optimization in terms of energy and resource efficiency and the development of new processes and process routes are necessary. Modeling and simulation have established themselves as invaluable sources of information for otherwise unknown process parameters and as an alternative to plant trials that involves lower costs, risks, and time. Models also open up new possibilities for model-based control of metallurgical processes. This Special Issue focuses on recent advances in the modeling and simulation of unit processes in iron and steelmaking. It includes reviews on the fundamentals of modeling and simulation of metallurgical processes, as well as contributions from the areas of iron reduction/ironmaking, steelmaking via the primary and secondary route, and continuous casting.

Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta C. Oliveira
Publisher: MDPI
ISBN: 3039285564
Category : Technology & Engineering
Languages : en
Pages : 254

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Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Designing and Modeling of a New Continuous Steelmaking Process

Designing and Modeling of a New Continuous Steelmaking Process PDF Author: Jörg Peter
Publisher:
ISBN:
Category : Continuous casting
Languages : en
Pages : 0

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Book Description
"Continuous steel production has the potential to lower the cost of steelmaking as compared to current batch operations. However, experiences from past attempts to develop and commercialize continuous steelmaking processes show that there are several engineering hurdles to overcome. The objective of this research was the development of a fully continuous steelmaking process that would incorporate the lessons from past experiences, address the foreseen challenges, and meet the requirements to justify the possible replacement of the current EAF-LMF steelmaking route. The design of the new process consists of five interconnected vessels. Preheated scrap would be continuously charged, melted, and superheated in an AC Consteel® EAF. Refining under oxidizing conditions would be accomplished in the EAF and in the second vessel called Oxidizer. Reducing conditions would exist in the subsequent vessels (Reducer, Finisher, and tundish). Continuous de-O, de-S, and alloying would be accomplished in the cone-shaped Reducer before additional de-S and alloy additions as well as inclusion floatation and homogenization in the Finisher would ensure a continuous stream of quality steel into the tundish. The invention of this work is three new refining vessels that connect the proven Consteel® EAF to a tundish, supporting fully continuous operation, and adopting the functions of a typical batch LMF. Each continuous reactor would operate at near-equilibrium conditions during steady-state operations. Performance of the new refining vessels was simulated based on fluid-flow, thermal, and kinetic-thermodynamic models that were verified with industrial measurements during the ladle refining at two LMF's. These simulations addressed the foreseen challenges and predicted that the new continuous steelmaking process could meet or exceed current steelmaking requirements. It is expected that the operation of the new continuous steelmaking process would decrease the cost of steelmaking due to increased metallic yield, improved refining, and increased efficiency. The major result of the evaluation of the ladle refining data is the quantified correlation between the mass transfer rate constant and measurable operational parameters. The value of the mass transfer rate constant is paramount for the chemical performance of each continuous refining vessel. Furthermore, the effect of the FeO concentration in the slag and the slag basicity on the de-S rate was quantified. Frequent measurements during SiMn additions in a ladle with bottom, off-center argon injection demonstrated that this alloy rapidly melts and mixes into the steel bath"--Abstract, leaf iv

Numerical Modelling and Simulation of Metal Processing

Numerical Modelling and Simulation of Metal Processing PDF Author: Christof Sommitsch
Publisher: MDPI
ISBN: 303651080X
Category : Technology & Engineering
Languages : en
Pages : 374

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Book Description
This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

The History, Making and Modeling of Steel

The History, Making and Modeling of Steel PDF Author: Dean A. Freytag
Publisher: William K Walthers
ISBN: 9780941952460
Category : Steel
Languages : en
Pages : 200

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Book Description


CFD Modeling and Simulation in Materials Processing

CFD Modeling and Simulation in Materials Processing PDF Author: Laurentiu Nastac
Publisher: John Wiley & Sons
ISBN: 1118364643
Category : Technology & Engineering
Languages : en
Pages : 365

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Book Description
Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012

Simulation and Modelling of Metallurgical Processes in Steelmaking

Simulation and Modelling of Metallurgical Processes in Steelmaking PDF Author: Andreas Ludwig
Publisher:
ISBN:
Category :
Languages : en
Pages : 76

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Book Description