Improving Concrete Overlay Construction

Improving Concrete Overlay Construction PDF Author:
Publisher:
ISBN:
Category : Pavements
Languages : en
Pages : 20

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Book Description
As the US Highway system ages and available funding diminishes, transportation agencies are looking for effective methods for preserving and extending the life of existing pavements. These agencies are also being encouraged to minimize construction times and reduce the impact to the traveling public. Currently, the most common method of rehabilitating an existing roadway surface is through an HMA overlay; however, high oil prices have caused designers and agencies to consider other methods. One alternative to the traditional HMA overlay is a concrete overlay. The Iowa Department of Transportation (Iowa DOT) and Iowa counties and cities have completed about 1,000 miles of concrete overlays that are in use and are serving the traveling public today. Despite the completion of hundreds of projects, some agencies are reluctant to use concrete overlays, believing that they are expensive, difficult to build, and have limited application. To address these concerns, the National Concrete Pavement Technology Center at Iowa State University developed a guide document to assist engineers in concrete overlay design and construction. The Guide to Concrete Overlays was published in September 2008 and includes detailed information on evaluating existing pavements as concrete overlay candidates, selecting and designing the appropriate type of concrete overlay, and guidance on concrete overlay construction. Since the publication of this guide, the need has arisen to develop methods to improve concrete overlay efficiency utilizing current technology, investigate innovative materials for use as bond breakers, and reduce the inconvenience to the public with improved methods of traffic control and increased opening time.

Improving Concrete Overlay Construction

Improving Concrete Overlay Construction PDF Author:
Publisher:
ISBN:
Category : Pavements
Languages : en
Pages : 20

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Book Description
As the US Highway system ages and available funding diminishes, transportation agencies are looking for effective methods for preserving and extending the life of existing pavements. These agencies are also being encouraged to minimize construction times and reduce the impact to the traveling public. Currently, the most common method of rehabilitating an existing roadway surface is through an HMA overlay; however, high oil prices have caused designers and agencies to consider other methods. One alternative to the traditional HMA overlay is a concrete overlay. The Iowa Department of Transportation (Iowa DOT) and Iowa counties and cities have completed about 1,000 miles of concrete overlays that are in use and are serving the traveling public today. Despite the completion of hundreds of projects, some agencies are reluctant to use concrete overlays, believing that they are expensive, difficult to build, and have limited application. To address these concerns, the National Concrete Pavement Technology Center at Iowa State University developed a guide document to assist engineers in concrete overlay design and construction. The Guide to Concrete Overlays was published in September 2008 and includes detailed information on evaluating existing pavements as concrete overlay candidates, selecting and designing the appropriate type of concrete overlay, and guidance on concrete overlay construction. Since the publication of this guide, the need has arisen to develop methods to improve concrete overlay efficiency utilizing current technology, investigate innovative materials for use as bond breakers, and reduce the inconvenience to the public with improved methods of traffic control and increased opening time.

Concrete Overlay Field Application Program

Concrete Overlay Field Application Program PDF Author: James K. Cable
Publisher:
ISBN:
Category : Pavements, Concrete
Languages : en
Pages : 104

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Book Description
The National Concrete Pavement Technology Center, Iowa Department of Transportation, and Federal Highway Administration set out to demonstrate and document the design and construction of portland cement concrete (PCC) overlays on two-lane roadways while maintaining two-way traffic. An 18.82 mile project was selected for 2011 construction in northeast Iowa on US 18 between Fredericksburg and West Union. This report documents planning, design, and construction of the project and lessons learned. The work included the addition of subdrains, full-depth patching, bridge approach replacement, and drainage structural repair and cleaning prior to overlay construction. The paving involved surface preparation by milling to grade and the placement of a 4.5 inch PCC overlay and 4 foot of widening to the existing pavement. In addition, the report makes recommendations on ways to improve the process for future concrete overlays.

Improving Concrete Overlay Construction

Improving Concrete Overlay Construction PDF Author:
Publisher:
ISBN:
Category : Geotextiles
Languages : en
Pages : 192

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Book Description
With improved concrete overlay construction methods, transportation agencies can improve mobility, safety, and access to property.

Concrete Overlay Field Application Program

Concrete Overlay Field Application Program PDF Author: Gary Fick
Publisher:
ISBN:
Category : Pavements
Languages : en
Pages : 58

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Book Description
The National Concrete Pavement Technology Center (CP Tech Center) at Iowa State University conducted a four-year, multi-state concrete overlay construction program to demonstrate and document the concept and benefits of various concrete overlay applications and provide real-world lessons. Teams of CP Tech Center I FHWA experts completed 26 field site visits in 18 states and provided workshops or technical assistance on overlay projects in six additional states. The site visits included four open house demonstration projects. A report with recommendations was prepared for each of the site visits. As a result of the site visits and recommendations, concrete overlays were either constructed or scheduled for construction in nine states, and the teams provided additional advice and assistance as requested during the course of these projects. During the site visits, workshops, project planning, and construction, the teams recognized opportunities to improve concrete overlay projects for a variety of applications, and the final report includes an overview of these lessons learned. Volume I of this final report outlines the field applications program purpose, activities, and results/lessons learned. Volume II includes copies of all documents prepared during the course of the program.

Using Existing Pavement in Place and Achieving Long Life

Using Existing Pavement in Place and Achieving Long Life PDF Author: Newton Jackson, Jason Puccinelli, and Joe Mahoney
Publisher: Transportation Research Board
ISBN: 0309274087
Category :
Languages : en
Pages : 300

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Book Description
This report from the second Strategic Highway Research Program (SHRP 2), which is administered by the Transportation Research Board of the National Academies, focuses on improving the ability of highway agencies to design and construct long-lasting highway projects with minimal disruption to the traveling public.

Construction of a Thin-bonded Portland Cement Concrete Overlay Using Accelerated Paving Techniques

Construction of a Thin-bonded Portland Cement Concrete Overlay Using Accelerated Paving Techniques PDF Author: Kenneth H. McGhee
Publisher:
ISBN:
Category : Pavements, Concrete
Languages : en
Pages : 32

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Book Description
The report describes the Virginia Department of Transportations' first modern experience with the construction of thin-bonded Portland cement concrete overlays of existing concrete pavements and with the fast track mode of rigid paving. The study was conducted in cooperation with the Federal Highway Administration (FHWA) and used a paving mixture verified in an FHWA mobile laboratory. The study showed that the fast track mode will permit lane closure times as short as 48 hours. Of special interest was the finding that adequate strength of the bond between the old pavement and the overlay is not dependent on the use of a bonding grout.

Guide to Concrete Overlays

Guide to Concrete Overlays PDF Author: Dale S. Harrington
Publisher:
ISBN:
Category : Pavements
Languages : en
Pages : 88

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Book Description


Resurfacing with Portland Cement Concrete

Resurfacing with Portland Cement Concrete PDF Author: Ronald L. Hutchinson
Publisher: Transportation Research Board National Research
ISBN:
Category : Technology & Engineering
Languages : en
Pages : 100

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Book Description
"This synthesis report will be of special interest to pavement designers, materials engineers, and other seeking information on portland cement concrete overlays placed over both concrete and asphalt pavements. Detailed information is presented on design, construction, and performance of such overlays."--Avant-propos.

Latex-modified Concrete Overlay Containing Type K Cement

Latex-modified Concrete Overlay Containing Type K Cement PDF Author: Michael M. Sprinkel
Publisher:
ISBN:
Category : Concrete bridges
Languages : en
Pages : 21

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Book Description
Hydraulic cement concrete overlays are usually placed on bridges to reduce the infiltration of water and chloride ions and to improve skid resistance, ride quality, and surface appearance. Constructed in accordance with prescription specifications, some overlays have performed well for more than 30 years whereas others have cracked and delaminated before the overlay was opened to traffic. Shrinkage of the concrete is the most common cause of cracking in overlays. The use of Type K (expansive) cement should increase the probability that concrete overlays with minimal cracks will be constructed. This report describes the Virginia Department of Transportation's first experience with the use of Type K cement for the construction of a latex-modified concrete overlay. One lane of the overlay was constructed with traditional Type I/II cement, and the other lane with Type K cement. With the exception of the cement, the requirements for the overlays were the same. The evaluation of the overlays included measurements for slump, temperature, air content, compressive strength, permeability to chloride ion, shrinkage, and bond strength. As expected, the shrinkage of the concrete containing Type K cement was much less than that of the concrete containing Type I/II cement. Other properties were similar. The use of Type K cement is estimated to increase the cost of the concrete approximately 2.6 percent, or about $1/yd2 for an overlay 1.5 in thick. This is much less than the cost to seal the shrinkage cracks in an overlay: $10/yd2. Greater savings can also come from the longer service life of a crack-free overlay. To gain more experience, the Virginia Department of Transportation should construct additional latex-modified concrete overlays using Type K cement.

Bonded Cement-Based Material Overlays for the Repair, the Lining or the Strengthening of Slabs or Pavements

Bonded Cement-Based Material Overlays for the Repair, the Lining or the Strengthening of Slabs or Pavements PDF Author: BenoƮt Bissonnette
Publisher: Springer Science & Business Media
ISBN: 9400712391
Category : Technology & Engineering
Languages : en
Pages : 197

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Book Description
Among different approaches that can be considered for concrete rehabilitation, bonded overlays are often the most economical alternative. The primary purpose of overlays is to extend the life of the candidate structures, either by restoring the quality and integrity of the surface and/or the re-establishing or improving the load-carrying capacity. Nevertheless, the durability of bonded overlay systems still draws concerns in the technical community because of bond sustainability problems encountered in a number of cases. At this time, there is still no accepted design approach or methodology that can warrant the practitioner a successful outcome of the repair. This State-of-Art report summarizes the findings with respect to all aspects involved in the overlaying process.