Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. Wright
Publisher: iSmithers Rapra Publishing
ISBN: 185957517X
Category : Science
Languages : en
Pages : 412

Get Book Here

Book Description
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry

Failure of Plastics and Rubber Products

Failure of Plastics and Rubber Products PDF Author: D. Wright
Publisher: iSmithers Rapra Publishing
ISBN: 185957517X
Category : Science
Languages : en
Pages : 412

Get Book Here

Book Description
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry

Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers PDF Author: Michael D. Hayes
Publisher: William Andrew
ISBN: 0323297994
Category : Technology & Engineering
Languages : en
Pages : 253

Get Book Here

Book Description
Fractography in Failure Analysis of Polymers provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. Case studies are included for a wide range of polymer types, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. - Presents a comprehensive guide to applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions

Rubber Product Failure

Rubber Product Failure PDF Author: Roger P. Brown
Publisher: iSmithers Rapra Publishing
ISBN: 1859573304
Category : Science
Languages : en
Pages : 118

Get Book Here

Book Description
Rubber components are used in many demanding applications, from tyres and seals to gloves and medical devices, and failure can be catastrophic. This review of Rubber Product Failure outlines and illustrates the common causes of failure, while addressing ways of avoiding it. There has been increasing pressure to improve performance so that rubbers can be used at higher temperatures and in harsher environments. For example, the under-the-bonnet temperature has increased in some vehicles and new medical devices require longer lifetimes in potentially degrading biological fluids. The expectations of tyre performance in particular are increasing, and retreads have been in the spotlight for failures. The definition of failure depends on the application. For example, a racing car engine seal that lasts for one race may be acceptable, but in a normal car a life span of 10 years is more reasonable. If appearance is critical as in surface coatings and paints, then discolouration is failure, whilst in seals leakage is not acceptable. Each rubber product must be fit for the use specified by the consumer. Failure analysis is critical to product improvement. the cause of the problem can be much harder to find. It can range from a design fault to poor material selection, to processing problems, to manufacturing errors such as poor dimensional tolerances, to poor installation, product abuse and unexpected service conditions. The rubber technologist must become a detective, gathering evidence, understanding the material type and using deductive reasoning. Testing and analysis of failed materials and components add to the information available for failure analysis. For example, stored aged tyres appeared superficially to be alright for use, but on drum testing small cracks grew more quickly than in new tyres leading to rapid failure in service. Quality control procedures such as product inspection, testing and material quality checks can help to reach 100 percent reliability. In critical applications such as electricians' gloves for high voltage working, gloves are inspected before each use, while engine seals may be routinely replaced before the expected lifetime to avoid problems. in the literature is not high. However, several reviews have been written on specific products and references can be found at the end of this review. Around 400 abstracts from papers in the Polymer Library are included with an index. Subjects covered include tyre wear and failure, seals, engine components, rubber bonding failure, rubber failure due to chloramine in water, tank treads, gloves and condoms, medical devices and EPDM roofing membranes.

Compositional and Failure Analysis of Polymers

Compositional and Failure Analysis of Polymers PDF Author: John Scheirs
Publisher: John Wiley & Sons
ISBN: 9780471625728
Category : Technology & Engineering
Languages : en
Pages : 812

Get Book Here

Book Description
Ein Praxisleitfaden der Polymeranalyse für alle, die sich in Polymerlabors mit Analytik, Qualitätskontrolle oder Produktentwicklung beschäftigen. Der Autor erläutert, aus seinem umfangreichen Erfahrungsschatz, welche Probleme in welchen Situationen auftreten können. Viele Fallstudien helfen bei der Anwendung der Erkenntnisse im Laboralltag. Mit einer umfangreichen Datensammlung zu physikalischen Eigenschaften von Polymeren! (07/00)

Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers PDF Author: Michael D. Hayes
Publisher: Elsevier
ISBN: 0443190046
Category : Technology & Engineering
Languages : en
Pages : 436

Get Book Here

Book Description
Fractography in Failure Analysis of Polymers, Second Edition, provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. The Second Edition includes additional material related to polymer life prediction testing and analysis. Case studies have been expanded, including a wide range of polymer types, new technologies, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. This is also a valuable resource for all plastics professionals, including manufacturers, product designers, and consultants, forensic investigators, as well as educators in materials science. - Presents comprehensive coverage of applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions

Plastics Failure Guide

Plastics Failure Guide PDF Author: Myer Ezrin
Publisher: Hanser Pub Incorporated
ISBN: 9781569904497
Category : Technology & Engineering
Languages : en
Pages : 833

Get Book Here

Book Description
Plastics failure, to a certain extent, is the result of a phenomenal increase in the number and variety of applications in relatively few years. The focus of this book is on actual field and product failures. The treatment is comprehensive, emphasizing cause and prevention. The concept of the interdependence of material, design, and processing is applied to all examples and cases. The "how to" of prevention is brought out as a logical extension of the cause of failure.

EU Regulation of Chemicals

EU Regulation of Chemicals PDF Author: D. J. Knight
Publisher: iSmithers Rapra Publishing
ISBN: 9781859575161
Category : Law
Languages : en
Pages : 132

Get Book Here

Book Description


Plastic Flame Retardants

Plastic Flame Retardants PDF Author: J. Innes
Publisher: iSmithers Rapra Publishing
ISBN: 9781859574355
Category : Science
Languages : en
Pages : 152

Get Book Here

Book Description
This review sets out to describe the types of flame retardants available for compounding into plastics materials, mechanisms of action and uses. This review provides a clear overview of the state-of-the-art of flame retardancy for plastics. It highlights the new developments and the potential problems with legislation, together with the benefits to end users of protection from fire hazards. This review is accompanied by around 400 abstracts from papers and books in the Rapra Polymer Library.

Life Cycle Assessment and Environmental Impact of Polymeric Products

Life Cycle Assessment and Environmental Impact of Polymeric Products PDF Author: T. J. O'Neill
Publisher: iSmithers Rapra Publishing
ISBN: 9781859573648
Category : Business & Economics
Languages : en
Pages : 148

Get Book Here

Book Description
This review describes the process of life cycle analysis in some detail. It describes the different organisations involved in researching and applying these techniques and the database resources being used to generate comparative reports. The overview explains the factors to be considered, the terminology, the organisations involved in developing these techniques and the legislation which is driving the whole process forward. The ISO standards relating to environmental management are also discussed briefly in the document. Design for the environment is covered in the report. This review is accompanied by summaries of selected papers on life cycle analysis and environmental impact from the Rapra Polymer Library database.

Mould Sticking, Fouling and Cleaning

Mould Sticking, Fouling and Cleaning PDF Author: David Packham
Publisher: iSmithers Rapra Publishing
ISBN: 9781859573570
Category : Science
Languages : en
Pages : 130

Get Book Here

Book Description
This review first discusses mould release and then addresses mould fouling. Significant material and process variables are considered first and then practical guidance on the selection of release agents and surface treatments are addressed. This is followed by advice on mould cleaning and the assessment of mould sticking and mould fouling. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.