Evaluation of the Combined Effects of Reclaimed Asphalt Pavement (RAP), Reclaimed Asphalt Shingles (RAS), and Different Virgin Binder Sources on the Performance of Blended Binders for Mixes with Higher Percentages of RAP and RAS

Evaluation of the Combined Effects of Reclaimed Asphalt Pavement (RAP), Reclaimed Asphalt Shingles (RAS), and Different Virgin Binder Sources on the Performance of Blended Binders for Mixes with Higher Percentages of RAP and RAS PDF Author: M. Z. Alavi
Publisher:
ISBN:
Category : Asphalt
Languages : en
Pages : 45

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Fundamental Evaluation of the Interaction Between RAS/RAP and Virgin Asphalt Binders

Fundamental Evaluation of the Interaction Between RAS/RAP and Virgin Asphalt Binders PDF Author: Munir D. Nazzal
Publisher:
ISBN:
Category : Asphalt
Languages : en
Pages :

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A comprehensive laboratory testing program was conducted in this research project to examine the blending between reclaimed asphalt pavement (RAP)/recycled asphalt shingles (RAS) and virgin asphalt binders and to evaluate the factors that may affect fatigue and low-temperature cracking as well as moisture-induced damage in asphalt mixtures prepared using these materials. This project included two parts: a binder study and a mixture study. In the binder study, atomic force microscopy (AFM) was utilized to characterize the micromechanical properties of the interfacial zone that develops between the RAP/RAS binders and the virgin asphalt binders. Three virgin asphalt binders with different performance grades (PG 58-28, PG 64-28, and PG 64-22), three RAP sources, as well as manufacturing waste and tear-off RAS were used in this project. A new sample-preparation procedure was developed to simulate the blending between the RAS/RAP and the virgin asphalt binders that occurs during asphalt mixture production. The micro-structure, stiffness and the adhesive properties along the blending zone were evaluated for different combinations of RAP/RAS binders and virgin binders. In the mixture study, several asphalt mixtures were used to evaluate the effect of the incorporation of RAP and/or RAS on the mix performance, including a control mixture (no RAP or RAS), a mixture containing 30% RAP, a mixture containing 5% tear-off RAS, and a mixture containing 20% RAP and 3% tear-off RAS. All mixtures were designed to meet ODOT specifications for Item 442 (Superpave) Type A for heavy traffic intermediate course asphalt mixes. The resistance of the asphalt mixtures to fatigue cracking was evaluated using the semi-circular bend (SCB) and the indirect tensile strength (IDT) tests. The SCB test was performed using the Illinois Method and the Louisiana Method. In addition the potential for low-temperature cracking was evaluated using the asphalt concrete cracking device (ACCD), and the susceptibility of the asphalt mixtures to moisture-induced damage was evaluated using the AASHTO T 283 (modified Lottman) test. The AFM test results indicated that blending occurred to a varying degree between the RAP binders and the virgin binders for all RAP-virgin binder combinations. The average modulus of the blending zone depended on the properties of the RAP and the virgin binders. For all binders, a reduction in the adhesive bonding energy was also observed in the blending zone due to the presence of RAP. However, the adhesive properties of the blending zone were significantly higher than those in the RAP binders. Statistical analysis also indicated that the stiffness of the interface blending zone is affected by the properties of the RAP and virgin asphalt binders, while the adhesive properties of the interface blending zone is primarily affected by those of virgin binder used. A linear regression model was developed to predict the modulus and adhesive bonding energy of the blending zone in terms of RAP and virgin binder properties. The validation of the regression models suggested that these models can serve as a viable tool in selecting the virgin binder to be used in a RAP mixture based on the properties of the RAP binder. Finally, the AFM imaging and force spectroscopy experiments revealed very limited to no blending between manufacturing waste or tear-off RAS materials and the virgin binders considered. The asphalt mixture test results also showed that the use of tear-off RAS in intermediate asphalt mixes significantly reduced their resistance to low-temperature and fatigue cracking as well as moisture damage, which can be attributed to the limited blending observed in the AFM experiments between the RAS and the virgin asphalt binders.

Interaction Between New and Age-hardened Binders in Asphalt Mixes Containing High Quantities of Reclaimed Asphalt Pavement and Reclaimed Asphalt Shingles

Interaction Between New and Age-hardened Binders in Asphalt Mixes Containing High Quantities of Reclaimed Asphalt Pavement and Reclaimed Asphalt Shingles PDF Author: Yuan He
Publisher:
ISBN: 9781339825762
Category :
Languages : en
Pages :

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As virgin pavement material sources become scarcer and costlier the use of higher quantities of reclaimed asphalt pavement (RAP) and reclaimed asphalt shingles (RAS) in the production of new asphalt mixes becomes increasingly desirable. RAP/RAS binder in the mix has different levels of aging. Through oxidation, the binder becomes stiffer and more rigid than virgin binder, and thus results in a pavement material that is more brittle and susceptible to fatigue and thermal cracking. The purpose of this dissertation study was to investigate the interactions between new and age binders and evaluate asphalt mixes performance. A major concern associated with the use of high percentages of RAP and/or RAS is the level of blending between virgin and age-hardened binders, because the performance of the mix can be highly influenced by the properties of the composite binder. The blending between new binder and age-hardened RAP binder can be explained through diffusion mechanisms. This research used asphalt binder testing and diffusion and aging theory to investigate the evolution of blending between virgin and RAP binders during asphalt mix production, storage, and placement. The rheological properties of a two-layer asphalt binder sample composed of virgin and simulated RAP binder were measured using a dynamic shear rheometer (DSR) after conditioning following hot mix asphalt (HMA) and warm mix asphalt (WMA) time-temperature paths during mixing and placement. The diffusion and aging coefficients for the composite binder were estimated by comparing measured shear stiffness values with those predicted using a diffusion model and considering asphalt binder aging over time. The diffusion model is solved numerically based on the finite control volume approach. Results show that the HMA results in nearly full blending of the new and aged binders following the time-temperature paths used in this study; while the WMA results in only partial blending. Traditionally, the properties of blended binders in asphalt mixes containing RAP and RAS are evaluated through rheological testing of the binder extracted and recovered from a mix. However, this approach has long been criticized for being labor intensive, for potentially altering the chemistry of the binder and consequently changing the binder rheology, for forcing blending of binders that may not have been present in the mix, and for creating hazardous material disposal issues. The research presented in this dissertation proposes an alternative approach for characterizing blended binders by testing the linear viscoelastic properties of a fine aggregate matrix (FAM) asphalt mix using a torsion bar fixture in a DSR. A procedure has been developed for preparation and testing of small FAM cylindrical FAM specimens. The results demonstrated that this testing is sensitive to FAM mixes made of different virgin binders, RAP/RAS contents, with and without rejuvenating agent. More importantly, FAM mix testing shows similar results as that from DSR binder testing and full mix testing in terms of rankings of master curves and Black diagrams. Statistical analysis (ANOVA) on stiffness values from FAM testing also provides the same conclusion to that at binder and mix levels. Therefore, FAM approach has the potential to be used as a substitute to stiffness testing for mix comparison purposes. It is also a less expensive and more efficient testing approach than the full mix testing.The combined effect of RAP, RAS, and different virgin binder sources and grades on performance of the blended binders and asphalt mixes was also investigated. Previous studies have indicated that RAP, RAS, and virgin binder grades each has certain effects on performance of the mix. The addition of RAP/RAS undermines fatigue and thermal performance and improves rutting resistance. The virgin binder grade should be carefully chosen based on the percentages of RAP/RAS in the mix. Results from unconfined RLT appears to show that reducing the binder grade when using more than 25 percent RAP results in rutting performance similar to the original grade. Therefore, it is likely safe for high temperatures if the binder grade is reduced to meet the low and intermediate temperature requirements. Asphalt binders contain different organic molecules, and thus their chemical compositions vary according to the source of the oil used in their production. Virgin binders from different sources blend differently with the age-harden oxidized binder in RAP/RAS. Therefore, depending on the level of blending between virgin and oxidized binders, the performance of the mixes could vary substantially. Findings from this work indicated that virgin binder source had some effect on the blended materials. Additional research that came from the testing approaches to complete the investigation of RAP/RAS with this dissertation were also investigated. All the asphalt mixes used in this study were designed following Caltrans modified Superpave mix design procedure and tested using an Asphalt Mixture Performance Tester (AMPT). The effects of specimen preparation variables in terms of compaction method, compaction level, test temperature, stress state, and deformation measurement location when using the AMPT to predict mix stiffness and permanent deformation were evaluated. The best approach using Superpave testing equipment that appears to best characterize expected rutting performance as defined by previous calibrated RSCH results were also investigated.

Effect of Recovered Binders from Recycled Shingles and Increased RAP Percentages on Resultant Binder PG

Effect of Recovered Binders from Recycled Shingles and Increased RAP Percentages on Resultant Binder PG PDF Author: Ramon Francis Bonaquist
Publisher:
ISBN:
Category : Pavements, Asphalt
Languages : en
Pages : 220

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Evaluating the Effects of Recycling Agents on Asphalt Mixtures with High RAS and RAP Binder Ratios

Evaluating the Effects of Recycling Agents on Asphalt Mixtures with High RAS and RAP Binder Ratios PDF Author: Amy Epps Martin
Publisher:
ISBN: 9780309481045
Category : Asphalt
Languages : en
Pages : 284

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"More than 90 percent of highways and roads in the United States are built using hot-mix asphalt (HMA) or warm-mix asphalt (WMA) mixtures, and these mixtures now recycle more than 99 percent of some 76.2 million tons of reclaimed asphalt pavement (RAP) and about 1 million tons of recycled asphalt shingles (RAS) each year. Cost savings in 2017 totaled approximately $2.2 billion with these recycled materials replacing virgin materials. The TRB National Cooperative Highway Research Program's NCHRP Research Report 927: Evaluating the Effects of Recycling Agents on Asphalt Mixtures with High RAS and RAP Binder Ratios presents an evaluation of how commercially available recycling agents affect the performance of asphalt mixtures incorporating RAP and RAS at high recycled binder ratios."--

Effect of Reclaimed Asphalt Pavement and Recycled Asphalt Shingles on Fracture Tolerance of Asphalt Binders

Effect of Reclaimed Asphalt Pavement and Recycled Asphalt Shingles on Fracture Tolerance of Asphalt Binders PDF Author: Yu Yan
Publisher:
ISBN:
Category : Asphalt
Languages : en
Pages : 16

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Fracture energy density (FED), which is defined as the energy per unit volume required to initiate fracture, is a key property governing the resistance to fracture of asphalt binders. This study evaluated the effect of reclaimed asphalt pavement (RAP) and recycled asphalt shingles (RAS) on virgin binder FED using the binder fracture energy (BFE) test. The objective was to determine whether RAP and RAS can be used with soft virgin binders to achieve satisfactory fracture tolerance. Experimental factors included two RAP sources, two RAS sources (manufacture waste (MW) shingles and tear-off (TO) shingles), and four virgin binders. BFE tests were conducted on blends of virgin and recovered RAP/RAS binders at two binder replacement rates of 15 % and 30 %. Moreover, the Superpave true grade of RAP/RAS binder blends was determined using the dynamic shear rheometer and bending beam rheometer. Results showed that the use of soft virgin binders effectively compensated for the stiffening effect of RAP/RAS in terms of true grade. The addition of RAP binder and MW shingle binder increased the FED of unmodified binders, whereas the opposite trend was observed for TO shingle binder. Furthermore, great caution should be exercised when using virgin polymer-modified binders because significant reductions in FED were observed when RAP and RAS binder was introduced, possibly because of the dilution of polymer modification in addition to stiffening and embrittlement effects. This study indicated that both RAP and RAS are recyclable, according to the Superpave true grade requirements. However, further research is needed to evaluate the effect of the reduction in binder FED caused by TO shingles on mixture fracture performance before its acceptance in asphalt mixtures.

Impact of Recycled Asphalt Shingles (RAS) on Asphalt Binder Performance

Impact of Recycled Asphalt Shingles (RAS) on Asphalt Binder Performance PDF Author:
Publisher:
ISBN:
Category : Binders (Materials)
Languages : en
Pages : 115

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This study evaluated the effect of reclaimed asphalt pavement (RAP) and recycled asphalt shingles (RAS) on virgin binder true grade and fracture energy density (FED).

Hot-mix Asphalt Mixtures

Hot-mix Asphalt Mixtures PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 192

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Recycling Materials for Highways

Recycling Materials for Highways PDF Author: National Research Council (U.S.). Transportation Research Board
Publisher: Transportation Research Board National Research
ISBN:
Category : Nature
Languages : en
Pages : 64

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"This synthesis will be of special interest and usefulness to design engineers, materials technologists, and others seeking information on the potential use of recycled materials in design, construction, rehabilitation, and maintenance of pavements, bases, and other components of the highway system. Detailed information is presented on procedures for pavement recycling."--Avant-propos.

Effects of Recycled Shingles and Increased RAP Percentages

Effects of Recycled Shingles and Increased RAP Percentages PDF Author: Ramon Francis Bonaquist
Publisher:
ISBN:
Category : Pavements, Asphalt
Languages : en
Pages : 2

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Book Description
As asphalt binder becomes more expensive, the use of recycled asphalt materials becomes more attractive. Recycled asphalt pavement (RAP) and recycled asphalt shingles (RAS) offer a partial substitute for virgin aggregate and binder in asphalt pavement mixtures. Their use reduces the demand on natural resources, energy and landfill space as well as the cost of asphalt mixtures. The Federal Highway Administration increasingly encourages use of this green highway technology.